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Transfer Thrust Clearance Inspection

NOTE: If the transfer output shaft, transmission housing, or torque converter housing is replaced, the output shaft thrust clearance must be adjusted with the 24 mm thrust shim.
  1. Install the transfer output shaft in the torque converter housing.
  2. Measure the distance (A) between the torque converter housing surface (B) and the 24 mm thrust shim mounting surface (C) of the transfer output shaft, then note the measurement (Measurement A).
    Fig 1: Measuring Distance (A) Between Torque Converter Housing Surface (B) And 24 MM Thrust Shim Mounting Surface (C) Of Transfer Output Shaft
    G04546773Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Measure the distance (B) between the transmission housing surface (C) and the bearing inner race (D), then note the measurement (Measurement B). Do not push the bearing inner race while measuring the distance.
    Fig 2: Measuring Distance (B) Between Transmission Housing Surface (C) And Bearing Inner Race (D)
    G04546774Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Calculate the thickness of the 24 mm thrust shim using the formula.

    Formula: Output Shaft Thrust Clearance including 24 mm Thrust Shim Thickness = Measurement B - Measurement A + Transmission Housing Gasket Thickness (0.5 +/- 0.1 mm) 

    Output Shaft Thrust Clearance Standard: 0-0.484 mm (0-0.019 in.) 

    Example:

    Measurement A: 37.0 mm (1.475 in.)

    Measurement B: 38.5 mm (1.516 in.)

    24 mm Thrust Shim Thickness: Thick = 38.5 - 37.0 + (0.5 + 0.1) + 0.01 - 0.484 = 1.626

    Thin = 38.5 - 37.0 + (0.5 - 0.1) - 0.01 = 1.890

    NOTE: The 24 mm thrust shim thickness allowance is 1.626-1.890 mm (0.064-0.074 in.)

    you can use the shims number A, B, or C in this case.

  5. Select the 24 mm thrust shim from the following table.

    THRUST SHIM, 24 mm 

    THRUST SHIM SPECIFICATION

    Shim No. Part Number Thickness
    A 29031-PGV-000 1.719 mm (0.068 in.)
    B 29032-PGV-000 1.782 mm (0.070 in.)
    C 29033-PGV-000 1.845 mm (0.073 in.)
    D 29034-PGV-000 1.908 mm (0.075 in.)
    E 29035-PGV-000 1.971 mm (0.078 in.)
    F 29036-PGV-000 2.034 mm (0.080 in.)
    G 29037-PGV-000 2.097 mm (0.083 in.)
    H 29038-PGV-000 2.160 mm (0.085 in.)
    J 29039-PGV-000 2.223 mm (0.088 in.)