LEMON Manuals: Even more car manuals for everyone
Home >> Honda >> 2004 >> Pilot EX >> Repair and Diagnosis >> Body & Frame >> Exterior/Interior Trim >> Interior Trim >> Headliner Removal/Installation

Headliner Removal/Installation

NOTE:
  • When prying with a flat-tip screwdriver, wrap it with protective tape to prevent damage.
  • Take care not to bend and scratch the headliner.
  • Be careful not to damage the dashboard and other interior trim pieces.
  1. Remove these items:
  2. Release the tabs (A) on both sides with a flat-tip screwdriver, then remove the sunvisor cap (B) from the bracket (C). Turn the cap, and remove it.
    Fig 1: Releasing The Tabs & Removing The Sunvisor Cap From The Bracket
    G01465434Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Remove the sunvisor (A) and holder (B) from both sides.
    1. Remove the self-tapping ET screws.
    2. Remove the sunvisor from the body and holder.
    3. Disconnect the vanity mirror light connector (C).
    4. Using a flat-tip screwdriver, push the hook (D), and turn the holder 90°, then pull it out.
    Fig 2: Identifying Headliner Fastener Locations (1 Of 8)
    G01465435Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Remove the roof console (A).
    1. Remove the lens (B).
    2. Remove the screws.
    3. Pull out the roof console, and disconnect the front individual map light connector (C).
    Fig 3: Identifying Headliner Fastener Locations (2 Of 8)
    G01465436Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. Remove the caps (A), and remove the screws, then remove the grab handles (B) driver's and front passenger's).
    Fig 4: Identifying Headliner Fastener Locations (3 Of 8)
    G01465437Courtesy of AMERICAN HONDA MOTOR CO., INC.
  6. Remove the cap (A) and interior light lens (B), and remove the screws, then remove the grab handles (C). Disconnect the interior light connector (D) (second and third row passenger's).
    Fig 5: Identifying Headliner Fastener Locations (4 Of 8)
    G01465438Courtesy of AMERICAN HONDA MOTOR CO., INC.
  7. With rear entertainment system: Remove the display cover (see REAR CONTROLLER AND SCREEN REMOVAL/INSTALLATION ).
  8. Pull the center second row seat belt cover (A) down to detach the clips, then remove it. Remove the seat belt (B) through the hole in the cover.
    Fig 6: Identifying Headliner Fastener Locations (5 Of 8)
    G01465439Courtesy of AMERICAN HONDA MOTOR CO., INC.
  9. Pull the center third row seat belt cover (A) down to detach the clips, then remove it.
    Fig 7: Identifying Headliner Fastener Locations (6 Of 8)
    G01465440Courtesy of AMERICAN HONDA MOTOR CO., INC.
  10. Detach the hooks (A), then remove the seat belt guide (B), and remove the center third row seat belt (C) through the hole in the guide.
    Fig 8: Detaching The Hooks, & Removing The Seat Belt Guide & The Center Third Row Seat Belt
    G01465441Courtesy of AMERICAN HONDA MOTOR CO., INC.
  11. With the help of an assistant, remove the headliner (A).
    1. Remove the roof portion of the tailgate weatherstrip (B).
    2. Pull the rear edge of the headliner down to detach the clips.
    3. Remove the remaining front door opening trim (C) and rear door opening trim (D) from each opening.
    4. Lower the headliner.
    Fig 9: Identifying Headliner Fastener Locations (7 Of 8)
    G01465442Courtesy of AMERICAN HONDA MOTOR CO., INC.
  12. Remove the headliner through the tailgate opening. Take care not to damage the headliner.
  13. Using a clip remover, detach the clips (E, F), then remove the roof side pads (A, B, C, D).
    Fig 10: Identifying Headliner Fastener Locations (8 Of 8)
    G01465443Courtesy of AMERICAN HONDA MOTOR CO., INC.
  14. Install the headliner in the reverse order of removal and note these items:
    • Replace any damaged clips.
    • When reinstalling the headliner through the tailgate opening, be careful not to fold or bend it. Also, be careful not to scratch the body.
    • Hold the headliner in place with the grab handles installed loosely, then install the center second row seat belt cover. This will center the headliner front to rear.
    • Push the clips and tabs into place securely.
    • If the threads on a visor mounting ET screws are worn out, use an oversized ET screw (P/N 90137-S30-0030) made specifically for this application.
    • Check that both sides of the headliner are securely attached to the trim.
scientia non olet · About LEMON Manuals