LEMON Manuals: Even more car manuals for everyone
Home >> Honda >> 2004 >> Element DX, 2.4 YH2, Automatic >> Repair and Diagnosis >> Engine Mechanical >> Intake Manifold And Exhaust System >> Intake Manifold Removal and Installation >> Installation

Intake Manifold Removal and Installation: Installation

  1. Install the intake manifold (A) with a new gasket (B), and tighten the bolts/nuts in a crisscross pattern in two or three steps, beginning with the inner bolt.
    Fig 1: Installing Intake Manifold And Tightening Bolts/Nuts In Crisscross Pattern And Torque Specifications
    G03677360Courtesy of AMERICAN HONDA MOTOR CO., INC.
  2. Install the intake manifold bracket (A), then install the harness clamp (B), and harness connector (C) to the intake manifold bracket.
    Fig 2: Installing Intake Manifold Bracket, Harness Clamp And Harness Connector To Intake Manifold Bracket And Torque Specifications
    G03677361Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Install the water bypass hoses.
    Fig 3: Installing Water Bypass Hoses
    G03677362Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Tighten the bolt (A) securing the harness holder, and tighten the two bolts (B) securing the throttle cable bracket.
    Fig 4: Tightening Bolt Securing Harness Holder And Torque Specifications
    G03677363Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. Install the evaporative emission (EVAP) canister hose (A) and brake booster vacuum hose (B).
    Fig 5: Installing Evaporative Emission Canister Hose And Brake Booster Vacuum Hose
    G03677364Courtesy of AMERICAN HONDA MOTOR CO., INC.
  6. Install the throttle cable (see THROTTLE CABLE REMOVAL/INSTALLATION ), then adjust the cable (see THROTTLE CABLE ADJUSTMENT ).
  7. Install the cruise control actuator cable (see CRUISE CONTROL ACTUATOR/CABLE REPLACEMENT ), then adjust the cable (see CRUISE CONTROL ACTUATOR CABLE ADJUSTMENT ).
  8. Install the intake manifold cover.
    Fig 6: Installing Intake Manifold Cover And Torque Specifications
    G03677365Courtesy of AMERICAN HONDA MOTOR CO., INC.
  9. Install the intake air duct (A), then connect the intake air temperature (IAT) sensor connector (B), and install the vacuum hose (C) and breather pipe (D).
    Fig 7: Installing Intake Air Duct, Vacuum Hose And Breather Pipe
    G03677366Courtesy of AMERICAN HONDA MOTOR CO., INC.
  10. Clean up any spilled engine coolant.
  11. After installation, check that all tubes, hoses, and connectors are installed correctly.
  12. Refill the radiator with engine coolant, and bleed air from the cooling system with the heater valve open (see step 7 on COOLANT REPLACEMENT ).
scientia non olet · About LEMON Manuals