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Home >> Honda >> 2004 >> Civic Si >> Repair and Diagnosis >> Engine Performance >> System >> Fuel Supply System (Hatchback) >> Fuel Tank Replacement

Fuel Tank Replacement

  1. Relieve the fuel pressure (see FUEL PRESSURE RELIEVING  ).
  2. Drain the fuel tank: Remove the fuel pump (see FUEL PUMP/FUEL GAUGE SENDING UNIT REPLACEMENT  ). Using a hand pump, hose, and container suitable for gasoline, draw the fuel from the fuel tank.
  3. Jack up the vehicle, and support it with safety stands.
  4. Remove the fuel pipe cover (A). Disconnect the fuel vapor hose and quick-connect fittings.

    Disconnect the hoses. Slide back the clamps (B), then twist the hoses as you pull to avoid damaging them.

    Fig 1: Removing The Fuel Pipe Cover
    G01399580Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. Place a jack or other support under the tank.
  6. Remove the strap bolts, and let the strap (C) hang free.
  7. Remove the fuel tank (D). If it sticks to the undercoat on its mount, carefully pry it off the mount.
  8. Install the parts in the reverse order of removal.