Mainshaft Disassembly
- Support the ball bearing (A) with a commercially available bearing separator, and remove the ball bearing using a press as shown.
Courtesy of AMERICAN HONDA MOTOR CO., INC.
- Remove 3rd gear, the 35 x 40 x 35 mm needle bearing, the distance collar.
- 2000-2003 models: Remove the double cone synchro, the synchro spring, and the 3rd/4th synchro sleeve.
- 2004-2008 models: Remove the synchro ring, the synchro spring, and the 3rd/4th synchro sleeve.
- Support 4th gear (A) with a commercially available bearing separator, and remove the 3rd/4th synchro hub (B) and 4th gear.
Courtesy of AMERICAN HONDA MOTOR CO., INC.
- 2000-2003 models: Remove the synchro spring and the double cone synchro.
- 2004-2008 models: Remove the synchro spring and the synchro ring.
- Remove the 42 x 47 x 30.5 mm needle bearings, the distance collar, 5th gear, the synchro ring, and the synchro spring.
- Support 6th gear (A) with a commercially available bearing separator, and remove the 5th/6th synchro hub/sleeve (B), synchro ring, synchro spring, and 6th gear using a press as shown.
Courtesy of AMERICAN HONDA MOTOR CO., INC.
- Remove the 39 x 44 x 26 mm needle bearing.
- Support the ball bearing (A) with a commercially available bearing separator, and remove the ball bearing using a press as shown.
Courtesy of AMERICAN HONDA MOTOR CO., INC.