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Countershaft Disassembly

  1. Remove the needle bearing.
    Fig 1: Removing Needle Bearing
    G03693495Courtesy of AMERICAN HONDA MOTOR CO., INC.
  2. Remove the inner race (A) using a commercially available bearing separator and a press as shown.
    Fig 2: Removing Inner Race
    G03693496Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Raise the 27 mm lockout tab from the groove in the countershaft.
    Fig 3: Raising 27 mm Lockout Tab From Groove In Countershaft
    G03693497Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Securely clamp 4th and 5th gears in a bench vise with wood blocks (A).
    Fig 4: Removing 27 mm Locknut And Spring Washer
    G03693498Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. Remove the 27 mm locknut (B) and the spring washer (C).
  6. Remove the ball bearing using a press as shown.
    Fig 5: Removing Ball Bearing
    G03693499Courtesy of AMERICAN HONDA MOTOR CO., INC.
  7. Remove the remaining parts from the countershaft.