Release Bearing Replacement
- Remove the release fork boot (A) from the clutch housing (B).
- Remove the release fork (C) from the clutch housing by squeezing the release fork set spring (D) with pliers. Remove the release bearing (E).
- Check the play of the release bearing by spinning it with your hand. If there is excessive play, replace the release bearing.NOTE: The release bearing is packed with grease. Do not wash it in solvent.
- Apply super high temp urea grease (P/N08798-9002) to the release fork (A), the release fork bolt (B), the release bearing (C), and the release bearing guide (D) in the shaded areas.
- With the release fork slid between the release bearing pawls, install the release bearing on the mainshaft while inserting the release fork through the hole in the clutch housing.
- Align the detent of the release fork with the release fork bolt, then press the release fork over the release fork bolt squarely.
- Install the release fork boot (E). Make sure the boot seals around the release fork and the clutch housing.
- Move the release fork (A) right and left to make sure it fits properly against the release bearing (B) and the release bearing slides smoothly.