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Home >> Honda >> 2000 >> Insight >> Repair and Diagnosis >> Transmission >> Clutch >> Clutch System >> Clutch Replacement >> Flywheel Replacement

Flywheel Replacement

  1. Install the special tool (A).
    Fig 1: Installing Special Tool
    G03681535Courtesy of AMERICAN HONDA MOTOR CO., INC.
  2. Remove the flywheel mounting bolts in a crisscross pattern in several steps, then remove the flywheel.
  3. Remove the sensor disc (A).
    Fig 2: Removing Sensor Disc
    G03681536Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Remove the ball bearing (A) from the flywheel (B).
    Fig 3: Removing Ball Bearing From Flywheel
    G03681537Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. Drive the new ball bearing into the flywheel using the special tools as shown. Apply a light coat of oil to the bearing surface.
    Fig 4: Driving New Ball Bearing Into Flywheel Using Special Tools
    G03681538Courtesy of AMERICAN HONDA MOTOR CO., INC.
  6. Install the sensor disc (A).
    Fig 5: Installing Sensor Disc And Torque Specifications
    G03681539Courtesy of AMERICAN HONDA MOTOR CO., INC.
  7. Align the hole (A) in the flywheel with the crankshaft dowel pin (B), and install the flywheel (C). Install the mounting bolts, finger-tight.
    Fig 6: Installing Flywheel
    G03681540Courtesy of AMERICAN HONDA MOTOR CO., INC.
  8. Install the special tool (A), then torque the flywheel mounting bolts in a crisscross pattern in several steps.
    Fig 7: Installing Special Tool And Torque Specifications
    G03681541Courtesy of AMERICAN HONDA MOTOR CO., INC.