2000-2005 M/T models

1. Remove the fuel tank (see FUEL TANK REPLACEMENT  ).
2. Disconnect the quick-connect fittings from the fuel tank unit.
3. Using the special tool, loosen the fuel tank unit locknut (A).
   Fig 1: Loosening Fuel Tank Unit Locknut And Torque Specifications (2000-2005 M/T Models)

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
4. Remove the bracket (A), the fuel filter (B), the fuel gauge sending unit (C), the case (D), and the wire harness (E).
   Fig 2: Removing Bracket, Fuel Filter, Fuel Gauge Sending Unit, Case And Wire Harness (2000-2005 M/T Models)

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
5. When connecting the fuel pump, make sure the connection is secure and the suction filter (F) is firmly connected to the fuel pump (G).
6. Install the parts in the reverse order of removal with a new base gasket (M), then check these items:
   • When connecting the wire harness, make sure the connection is secure and the connectors (H) are firmly locked into place.
   • Do not push the lower part of the suction filter.
   • When installing the fuel gauge sending unit, make sure the connection is secure and the connector is firmly locked into place. Be careful not to bend or twist it excessively.
   • When installing the fuel pump assembly, align the marks (J) on the fuel tank (K) and the fuel tank unit (L).

Special Tools Required 

Fuel sender wrench 07AAA-S0XA100