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Water Outlet Replacement: Installation

  1. 13. Clean and dry the cylinder head mating surfaces.
  2. 14. Apply liquid gasket, P/N 08717-0004 or 08718-0001, to the cylinder head mating surface of the water outlet.
    NOTE:
    • Apply a 1 mm-2.5 mm (0.04-0.10 in.) wide bead of liquid gasket.
    • Do not install the parts if 5 minutes or more have elapsed since applying liquid gasket. Instead, reapply liquid gasket after removing the old residue.
    Fig 1: Applying Liquid Gasket To Cylinder Head Mating Surface Of Water Outlet
    G03680592Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. 15. Install the water outlet.
    Fig 2: Installing Water Outlet
    G03680593Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. 16. Install the CMP sensor A and the CMP sensor B (see CMP SENSOR A/B (TDC SENSOR 1/2) REPLACEMENT ).
  5. 17. Install the upper radiator hose (A) and connecting pipes (B) with new O-rings (C).
    Fig 3: Installing Upper Radiator Hose And Connecting Pipes With O-Rings With Specified Torques
    G03680594Courtesy of AMERICAN HONDA MOTOR CO., INC.
  6. 18. Install the throttle body (see THROTTLE BODY REMOVAL/INSTALLATION ).
  7. 19. Install the heater hoses.
    Fig 4: Installing Heater Hose
    G03680595Courtesy of AMERICAN HONDA MOTOR CO., INC.
  8. 20. Install the harness holder mounting bolts (A), MAP sensor bracket mounting bolt (B), and ground cable (C).
    Fig 5: Installing Harness Holder Mounting Bolts, MAP Sensor Bracket Mounting Bolt And Ground Cable With Specified Torques
    G03680596Courtesy of AMERICAN HONDA MOTOR CO., INC.
  9. 21. Connect the CMP sensor A connector (A), CMP sensor B connector (B), ECT sensor connector (C), IAT sensor connector (D), and EVAP purge control solenoid valve connector (E). Install the harness clamp (F) and water bypass hose (G).
    Fig 6: Connecting CMP Sensor A/B Connector, ECT Sensor Connector, IAT Sensor Connector And EVAP Purge Control Solenoid Valve Connector
    G03680597Courtesy of AMERICAN HONDA MOTOR CO., INC.
  10. 22. Install the air cleaner housing/intake air duct assembly (A), then install the brake booster vacuum hose bracket (B) and breather pipe (C).
    Fig 7: Installing Air Cleaner Housing/Intake Air Duct Assembly And Torque Specifications
    G03680598Courtesy of AMERICAN HONDA MOTOR CO., INC.
  11. 23. Install the engine cover.
    Fig 8: Installing Engine Cover And Torque Specifications
    G03680599Courtesy of AMERICAN HONDA MOTOR CO., INC.
  12. 24. Connect the positive cable to the battery first, then connect the negative cable.
  13. 25. Remove the No. 15 (40 A) fuse from the under-hood fuse/relay box.
  14. 26. Refill the radiator with engine coolant, and bleed air from the cooling system with the heater valve open (see step  9 ).
  15. 27. If the IMA battery level gauge (BAT) displays no segments, start the engine, and hold it between 3,500 RPM and 4,000 RPM without load (in Park or neutral) until the BAT displays at least three segments.
  16. 28. Reinstall the No. 15 (40 A) fuse to the under-hood fuse/relay box.
  17. 29. Reset the ECM with the HDS (see HDS CLEAR COMMAND ).
  18. 30. Do the engine control module (ECM) idle learn procedure (see ECM IDLE LEARN PROCEDURE ).
  19. 31. Enter the anti-theft code for the radio, then enter the audio presets.
  20. 32. Set the clock.