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Charging Systems: Alternators: Overhaul: Disassembly

  1. Remove alternator pulley by using an alien wrench and box wrench. Mark alternator housing and stator frame for correct reassembly. Remove three alternator case screws and remove front housing, tapping lightly with a rubber mallet if necessary.
  2. Remove rear housing with stator by holding rotor shaft and tapping screw bosses with rubber mallet. Remove nuts and washers from rear housing, noting location of all spacers, washers, insulators and nuts for reassembly. Separate stator and rectifiers from housing.
  3. Unsolder brush holder lead and remove holder from stator. Unsolder stator coil leads from rectifier terminals using care not to overheat diodes.
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