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Hydraulic System Pressure Test

  1. With engine off, disconnect pressure hose from pump. Install Power Steering Tester (J-5176-D) between power steering pump and steering unit. See Fig 1 .
  2. Bleed system by holding gauge beneath fluid reservoir with shutoff valve open. With engine idling, check fluid level in reservoir. Refill reservoir if necessary.
  3. If steering system still malfunctions, start engine. Turn steering wheel from lock-to-lock several times, until fluid has reached 140° F (60° C).
  4. With steering wheel straight-ahead, check pressure gauge. If gauge reads more than 14.5 psi (10.0 kg/cm2 ), check flow control valve, pressure hoses and pipes for restrictions.
  5. Slowly close pressure gauge valve while watching pressure gauge. If fluid pressure is more than 116 psi (80 kg/cm2 ) or less than 87 psi (60 kg/cm2 ), inspect relief pressure valve, pressure hose and pipes for restrictions. Open pressure gauge valve.
    CAUTION: DO NOT  leave shutoff valve closed more than 15 seconds, as it may cause damage to pump.
  6. Hold engine speed at 1500 RPM and check pressure gauge reading. If pressure reading is less than 87 psi (60 kg/cm2 ), inspect spool valve for restrictions.
Fig 1: Testing Power Steering System Fluid Pressure
G92J00108Courtesy of GENERAL MOTORS CORP.