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Home >> Genesis >> 2024 >> GV80 3.5T Advanced >> Repair and Diagnosis >> Suspension >> Front Suspension >> Front Suspension System >> Front Cross Member >> Repair Procedures >> Removal

Repair Procedures: Removal

  1. Turn ignition switch OFF and disconnect the negative (-) battery cable.
  2. Loosen the bolt (A) and then separate the universal joint from the steering column and shaft.

    Tightening torque: 

    32.4 - 37.3 N.m (3.3 - 3.8 kgf.m, 23.9 - 27.5 lb-ft)

    G16770675Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • Keep the steering wheel in a neutral position. Moving the steering wheel may damage the cable inside the clock spring.
    • Tighten the steering column bolts in the same direction as they were removed.
    • Do not reuse the universal joint bolt when installing.
  3. Remove the engine side cover (A).
    G16770676Courtesy of HYUNDAI MOTOR AMERICA
  4. Remove the LH side cover (A).
    G16770677Courtesy of HYUNDAI MOTOR AMERICA
  5. Remove the service cover (A).
    G16770678Courtesy of HYUNDAI MOTOR AMERICA
  6. Disconnect the continuously variable damping control connector (A) and then remove the cap (B).
    G16770679Courtesy of HYUNDAI MOTOR AMERICA
  7. Assemble the engine support fixture.

    (Refer to Special Service Tools - "ENGINE SUPPORT FIXTURE ASSEMBLY DRAWING ")

  8. Using the engine support fixture (A), hold the engine and transaxle assembly safely.
    G16770680Courtesy of HYUNDAI MOTOR AMERICA
  9. Loosen the engine mounting bracket nut (A).

    Tightening torque: 

    63.7 - 83.3 N.m (6.5 - 8.5 kgf.m, 47.0 - 61.5 lb-ft)

    [LH] 

    G16770681Courtesy of HYUNDAI MOTOR AMERICA

    [RH] 

    G16770682Courtesy of HYUNDAI MOTOR AMERICA
  10. Loosen the wheel nuts slightly.

    Raise the vehicle, and make sure it is securely supported.

  11. Remove the front wheel and tire (A) from front hub.

    Tightening torque: 

    137.3 - 156.9 N.m (14.0 - 16.0 kgf.m, 101.3 - 115.7 lb-ft)

    NOTE:
    • Safely remove the wheel and tire (A) using the guide bolt included in the Tire Mobility Kit (TMK).
      G16770683Courtesy of HYUNDAI MOTOR AMERICA
    • Be careful not to damage the hub bolts when removing the front wheel and tire (A).
    G16770684Courtesy of HYUNDAI MOTOR AMERICA
  12. Remove the under cover.

    (Refer to Engine Mechanical System - "ENGINE ROOM UNDER COVER ")

  13. Remove the front wheel guard.

    (Refer to Body (Interior and Exterior) - "FRONT WHEEL GUARD ")

  14. Disconnect the R-MDPS connector (A).
    G16770685Courtesy of HYUNDAI MOTOR AMERICA
  15. Remove the R-MDPS wiring clip (A) from the cross member.
    G16770686Courtesy of HYUNDAI MOTOR AMERICA
  16. Remove the ground wiring clip (A) from the cross member.
    G16770687Courtesy of HYUNDAI MOTOR AMERICA
  17. Disconnect the semi active engine mounting connector (A).

    [LH] 

    G16770688Courtesy of HYUNDAI MOTOR AMERICA

    [RH] 

    G16770689Courtesy of HYUNDAI MOTOR AMERICA
  18. Remove the snap pin and then loosen the castle nut (A).

    Tightening torque: 

    98.1 - 117.7 N.m (10.0 - 12.0 kgf.m, 72.3 - 86.8 lb-ft)

    G16770690Courtesy of HYUNDAI MOTOR AMERICA
  19. Remove the tension arm ball joint by using the SST (09568-2J100).
    G16770691Courtesy of HYUNDAI MOTOR AMERICA
  20. Remove the tension arm (A) after loosening the bolt and nut.

    Tightening torque: 

    156.9 - 176.5 N.m (16.0 - 18.0 kgf.m, 115.7 - 130.2 lb-ft)

    NOTE:
    • Do not reuse the bolt and nut.
    G16770692Courtesy of HYUNDAI MOTOR AMERICA
  21. Remove the snap pin and then loosen the castle nut (A).

    Tightening torque: 

    98.1 - 117.7 N.m (10.0 - 12.0 kgf.m, 72.3 - 86.8 lb-ft)

    G16770693Courtesy of HYUNDAI MOTOR AMERICA
  22. Remove the lateral arm ball joint by using the SST (09568-2J100).
    G16770694Courtesy of HYUNDAI MOTOR AMERICA
  23. Loosen the fork bracket mounting bolt (A).

    Tightening torque: 

    156.9 - 176.5 N.m (16.0 - 18.0 kgf.m, 115.7 - 130.2 lb-ft)

    NOTE:
    • Do not reuse the bolt and nut.
    G16770695Courtesy of HYUNDAI MOTOR AMERICA
  24. Loosen the nut (A) and then remove the stabilizer link from the front knuckle.

    Tightening torque: 

    98.1 - 117.7 N.m (10.0 - 12.0 kgf.m, 72.3 - 86.8 lb-ft)

    NOTE:
    • When loosening the nut, fix the outer hexagon of stabilizer bar link.
    • Be careful not to damage the stabilizer link boots.
    G16770696Courtesy of HYUNDAI MOTOR AMERICA
  25. Remove the split pin and then loosen the nut (A).

    Tightening torque: 

    98.1 - 117.7 N.m (10.0 - 12.0 kgf.m, 72.3 - 86.8 lb-ft)

    G16770697Courtesy of HYUNDAI MOTOR AMERICA
  26. Remove the tie rod end ball joint (A) by using the SST (09568-2J100).
    G16770698Courtesy of HYUNDAI MOTOR AMERICA
  27. By hammering on a chisel, unlock the driveshaft lock hub nut caulking.
    G16770699Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • If there is screw thread (A) on the end of the nut, unlock the caulking by using a chisel and then loosen the nut to prevent damaging driveshaft screw thread.
    G16770700Courtesy of HYUNDAI MOTOR AMERICA
  28. Loosen the caulking nut (A) from the driveshaft and then separate the driveshaft from the hub assembly by using the plastic hammer.

    Tightening torque: 

    294.2 - 313.8 N.m (30.0 - 32.0 kgf.m, 217.0 - 231.5 lb-ft)

    NOTE:
    • When removing the drive shaft, use a plastic hammer in order to avoid shock applied to the axle.
    • When removing the drive shaft, do not forcibly pull or excessively bend the axle to separate.
    G16770701Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • The driveshaft lock nut must be replaced with new one.
      G16770702Courtesy of HYUNDAI MOTOR AMERICA
    • When replacing the drive lock hub nut, use only the nut with screw thread (A) on the end.
      G16770703Courtesy of HYUNDAI MOTOR AMERICA
    • Tighten the driveshaft lock hub nut to the specified tightening torque, and caulk by using a chisel and hammer.
    • If there are two key seats, perform on all two seats.

      Caulking depth (A)  : 1.5 mm (0.0591 in)

    G16770704Courtesy of HYUNDAI MOTOR AMERICA
  29. Loosen the mounting bolt and then remove the inner shaft bearing bracket and the front drive shaft (A) from the engine oil pan.

    Tightening torque: 

    49.0 - 68.6 N.m (5.0 - 7.0 kgf.m, 36.2 - 50.6 lb-ft)

    G16770705Courtesy of HYUNDAI MOTOR AMERICA
  30. Loosen the bolt and then remove the front cross member (A).

    Tightening torque: 

    196.1 - 215.7 N.m (20.0 - 22.0 kgf.m, 144.7 - 159.1 lb-ft)

    G16770706Courtesy of HYUNDAI MOTOR AMERICA
  31. Remove the side cover (A).

    Tightening torque: 

    8.8 - 13.7 N.m (0.9 - 1.4 kgf.m, 6.5 - 10.1 lb-ft)

    [LH] 

    G16770707Courtesy of HYUNDAI MOTOR AMERICA

    [RH] 

    G16770708Courtesy of HYUNDAI MOTOR AMERICA
  32. Loosen the bolt and then remove the stabilizer bar (A).

    Tightening torque: 

    49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb-ft)

    G16770709Courtesy of HYUNDAI MOTOR AMERICA
  33. Loosen the bolt and then remove the steering gear box (A).

    Tightening torque: 

    107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb-ft)

    G16770710Courtesy of HYUNDAI MOTOR AMERICA
  34. Loosen the bolt and then remove the engine mounting bracket (A).

    Tightening torque: 

    49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb-ft)

    [LH] 

    G16770711Courtesy of HYUNDAI MOTOR AMERICA

    [RH] 

    G16770712Courtesy of HYUNDAI MOTOR AMERICA
  35. Remove the side cover (A).

    Tightening torque: 

    8.8 - 13.7 N.m (0.9 - 1.4 kgf.m, 6.5 - 10.1 lb-ft)

    [LH] 

    G16770713Courtesy of HYUNDAI MOTOR AMERICA

    [RH] 

    G16770714Courtesy of HYUNDAI MOTOR AMERICA
  36. Remove the lateral arm (A) after loosening the bolt and nut.

    Tightening torque: 

    156.9 - 176.5 N.m (16.0 - 18.0 kgf.m, 115.7 - 130.2 lb-ft)

    NOTE:
    • Do not reuse the bolt and nut.

    [LH] 

    G16770715Courtesy of HYUNDAI MOTOR AMERICA

    [RH] 

G16770716Courtesy of HYUNDAI MOTOR AMERICA
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