(Front Sub Frame Removal And Installation)
Abbreviated Procedures
| Working | H/W | Tightening torque N.m (kgf.m/lb-ft) | SST/Equipment | Chemical | etc | |
|---|---|---|---|---|---|---|
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| 1 | Disconnect the 12V battery negative (-) terminal | - | - | - | - | - |
| 2 | Remove the front wheel and tire | Bolt | 137.3 - 156.9 (14.0 - 16.0/101.3 - 115.7) | - | - | Remove the wheel and tire using the centering pin |
| 3 | Drain the motor coolant | - | - | - | Coolant | Refer to SHOP repair information |
| 4 | Recover the air conditioner refrigerant | - | - | - | - | Refer to SHOP repair information |
| 5 | Remove the front trunk | - | - | - | - | - |
| 6 | Disconnect the cooler hose | - | - | - | - | - |
| 7 | Disconnect the cooler hose and 3 way valve hose | - | - | - | - | - |
| 8 | Remove the power electric room cover | - | - | - | - | - |
| 9 | Remove the strut bar [LH] | - | - | - | - | - |
| 10 | Remove the junction box cover | - | - | - | - | - |
| 11 | Disconnect the PE module connector | - | - | - | - | - |
| 12 | Remove the mounting nut | Nut | 4.9 - 7.8 (0.5 - 0.8/3.6 - 5.8) | - | - | - |
| 13 | Remove the ground line bolt | Bolt | 10.8 - 13.7 (1.1 - 1.4/8.0 - 10.1) | - | - | - |
| 14 | Remove the main wiring fastener | - | - | - | - | - |
| 15 | Remove the main wiring mounting nut | Nut | - | - | - | - |
| 16 | Disconnect the fastener and high voltage cable | - | - | - | - | - |
| 17 | Disconnect the junction block high voltage cable | - | - | - | - | - |
| 18 | Disconnect the high voltage charge cable | - | - | - | - | - |
| 19 | Remove the refrigerants pipe line mounting nut | Nut | 20.6 - 31.4 (2.1 - 3.2/15.2 - 23.1) | - | - | - |
| 20 | Disconnect the VCU and then separate the fastener | - | - | - | - | - |
| 21 | Remove the refrigerants pipe line mounting nuts | Nut | 20.6 - 31.4 (2.1 - 3.2/15.2 - 23.1) | - | - | - |
| 22 | Disconnect the coolant hose | - | - | - | - | - |
| 23 | Remove the wiring clip | - | - | - | - | - |
| 24 | Remove the ground line mounting bolt | Bolt | 19.6 - 26.5 (2.0 - 2.7/14.5 - 19.5) | - | - | - |
| 25 | Remove the front under cover | Bolt | 7.8 - 9.8 (0.8 - 1.0/5.8 - 7.2) | - | - | - |
| 26 | Remove the high voltage clip | - | - | - | - | - |
| 27 | Disconnect the R-MDPS connector | - | - | - | - | - |
| 28 | Disconnect the water temperature sensor | - | - | - | - | - |
| 29 | Disconnect the coolant outlet hose | - | - | - | - | - |
| 30 | Disconnect the coolant hose | - | - | - | - | - |
| 31 | Separate the universal joint | Bolt | 32.4 - 37.3 (3.3 - 3.8/23.9 - 27.5) | - | - | - |
| 32 | Disconnect the front brake hose | Bolt | 24.5 - 29.4 (2.5 - 3.0/18.1 - 21.7) | - | - | Do not reuse washer |
| 33 | Remove the front brake caliper | Bolt | 98.1 - 117.7 (10.0 - 12.0/72.3 - 86.8) | - | - | Do not reuse bolt |
| 34 | Remove the front brake disc | Screw | 4.9 - 5.8 (0.5 - 0.6/3.6 - 4.3) | - | - | - |
| 35 | Unlock the driveshaft lock hub nut caulking | - | - | - | - | Refer to SHOP repair information |
| 36 | Remove the caulking nut | Nut | 294.2 - 313.8 (30.0 - 32.0/217.0 - 231.5) | - | - | Refer to SHOP repair information |
| 37 | Remove the dust cover | Bolt | 6.9 - 10.8 (0.7 - 1.1/5.1 - 8.0) | - | - | - |
| 38 | Disconnect the front wheel speed sensor | Bolt | 8.8 - 13.7 (0.9 - 1.4/6.5 - 10.1) | - | - | - |
| 39 | Remove the brake hose bracket bolt | Bolt | 8.8 - 13.7 (0.9 - 1.4/6.5 - 10.1) | - | - | - |
| 40 | Remove the tie rod end split pin and nut | Nut | 98.1 - 117.7 (10.0 - 12.0/72.3 - 86.8) | - | - | - |
| 41 | Remove the tie rod end ball joint | - | - | 09568-2J100 | - | - |
| 42 | Remove the lateral arm bolt and nut from the sub frame | Bolt/Nut | 156.9 - 176.5 (16.0 - 18.0/115.7 - 130.2) | - | - | - |
| 43 | Remove the side cover | Bolt | 8.8 - 13.7 (0.9 - 1.4/6.5 - 10.1) | - | - | - |
| 44 | Remove the tension arm bolt and nut from the sub frame | Bolt/Nut | 156.9 - 176.5 (16.0 - 18.0/115.7 - 130.2) | - | - | - |
| 45 | Separate the front drive shaft from the hub bearing | - | - | - | - | - |
| 46 | Remove the tension arm split pin and nut | Nut | 98.1 - 117.7 (10.0 - 12.0/72.3 - 86.8) | - | - | - |
| 47 | Remove the tension arm ball joint | - | - | 09568-2J100 | - | - |
| 48 | Remove the lateral arm split pin and nut | Nut | 98.1 - 117.7 (10.0 - 12.0/72.3 - 86.8) | - | - | - |
| 49 | Remove the lateral arm ball joint | - | - | 09568-2J100 | - | - |
| 50 | Remove the knuckle upper bolt and nut | Bolt/Nut | 107.9 - 127.5 (11.0 - 13.0/79.6 - 94.0) | - | - | - |
| 51 | Remove the front knuckle from the front strut | - | - | 0K517-J5100 | - | Below than 8.0 mm |
| 52 | Support the front sub frame using the lift table | - | - | - | - | - |
| 53 | Remove the front sub frame and front motor and reduction gear | Bolt | 196.1 - 215.7 (20.0 - 22.0/144.7 - 159.1) | - | - | - |
| 54 | Lift the front motor and reduction gear using a crane jack and adapter | - | - | 09200-4X000 | - | Refer to SHOP repair information |
| 55 | Remove the front motor and reduction gear | Bolt/Nut | 107.9 - 127.5 (11.0 - 13.0/76.9 - 94.0) | - | - | Refer to SHOP repair information |
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| 1 | Remove the side cover | Bolt | 8.8 - 13.7 (0.9 - 1.4/6.5 - 10.1) | - | - | - |
| 2 | Remove the steering gear box | Bolt | 107.9 - 127.5 (11.0 - 13.0/79.6 - 94.0) | - | - | - |
| 3 | Remove the front stabilizer bar | Bolt | 49.0 - 63.7 (5.0 - 6.5/36.2 - 47.0) | - | - | - |
| 4 | Remove the motor mounting assembly | Bolt | 49.0 - 63.7 (5.0 - 6.5/36.2 - 47.0) | - | - | - |
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| Reassembly in the reverse order of disassembly | - | |||||
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| Install in the reverse order of removal | - | |||||
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