Radiator Removal And Installation
Abbreviated Procedures
| Work | H/W | Tightening torque N.m (kgf.m/lb-ft) | SST/Equipment | Chemical | etc | |
|---|---|---|---|---|---|---|
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| 1 | Disconnect the 12V battery (-) terminal | - | - | - | - | - |
| 2 | Remove the front trunk mat. | - | - | - | - | - |
| 3 | Remove the front trunk plug hole | - | - | - | - | - |
| 4 | Remove the front trunk | Bolt | 7.8 - 11.8 (0.8 - 1.2/5.8 - 8.7) | - | - | - |
| 5 | Disconnect the front trunk connector | - | - | - | - | - |
| 6 | Remove the radiator grill upper cover | Fastener | - | - | - | - |
| 7 | Disconnect the cooling fan connector | - | - | - | - | - |
| 8 | Disconnect the radiator outlet hose from the bracket | - | - | - | - | - |
| 9 | Open the charge door | - | - | - | - | - |
| 10 | Remove the charge door inlet cap | - | - | - | - | - |
| 11 | Remove the PE room side cover [LH/RH] | Fastener | - | - | - | - |
| 12 | Remove the front bumper assembly | Clip/Screw | - | - | - | - |
| 13 | Disconnect the front bumper connector | - | - | - | - | - |
| 14 | Disconnect the hood switch connector | Clip | - | - | - | - |
| 15 | Disconnect the active air flap actuator connector | - | - | - | - | - |
| 16 | Disconnect the ambient temperature sensor | Clip | - | - | - | - |
| 17 | Remove the active air flap | Bolt | 7.8 - 11.8 (0.8 - 1.2/5.8 - 8.7) | - | - | - |
| 18 | Remove the radiator air guard | Bolt | 7.8 - 11.8 (0.8 - 1.2/5.8 - 8.7) | - | - | - |
| 19 | Remove the condenser mounting bolt | Bolt | 4.9 - 7.8 (0.5 - 0.8/3.6 - 5.8) | - | - | - |
| 20 | Remove the radiator upper mounting bracket | Bolt | 7.8 - 11.8 (0.8 - 1.2/5.8 - 8.7) | - | - | - |
| 21 | Disconnect the high voltage connector [Combo Charger Inlet Assembly ↔ High Voltage Junction Block] | - | - | - | - | - |
| 22 | Disconnect the ICCU AC connector | - | - | - | - | - |
| 23 | Disconnect the charge port connector | - | - | - | - | - |
| 24 | Disconnect the ground cable | Bolt | 10.8 - 13.7 (1.1 - 1.4/8.0 - 10.1) | - | - | - |
| 25 | Disconnect the emergency cable | - | - | - | - | - |
| 26 | Disconnect the high voltage connector | - | - | - | - | - |
| 27 | Remove the combo charger inlet assembly | Bolt | 6.9 - 9.8 (0.7 - 1.0/5.1 - 7.2) | - | - | - |
| 28 | Remove the hood safety hook bracket | Bolt | 7.8 - 11.8 (0.8 - 1.2/5.8 - 8.7) | - | - | - |
| 29 | Remove the cooling fan assembly | Bolt | 4.9 - 7.8 (0.5 - 0.8/3.6 - 5.8) | - | - | - |
| 30 | Remove the front under cover | Bolt/Fastener | 7.8 - 11.8 (0.8 - 1.2/5.8 - 8.7) | - | - | - |
| 31 | Drain the motor coolant | - | - | - | Coolant | Refer to repair information |
| 32 | Drain the high voltage battery coolant | - | - | - | Coolant | Refer to repair information |
| 33 | Disconnect the radiator outlet hose | Clamp | - | - | - | When disconnecting the hose, Refer to repair information for notice |
| 34 | Disconnect the low temperature radiator outlet hose | Clamp | - | - | - | When disconnecting the hose, Refer to repair information for notice |
| 35 | Disconnect the low temperature radiator inlet hose | Clamp | - | - | - | When disconnecting the hose, Refer to repair information for notice |
| 36 | Disconnect the radiator inlet hose | Clamp | - | - | - | When disconnecting the hose, Refer to repair information for notice |
| 37 | Remove the motor radiator and high voltage battery radiator together | - | - | - | - | - |
| 38 | Remove the high voltage battery radiator mounting bolt | Bolt | 4.9 - 7.8 (0.5 - 0.8/3.6 - 5.8) | - | - | - |
| 39 | Remove the motor radiator and high voltage battery radiator | - | - | - | - | - |
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| Install in the reverse order of removal | ||||||
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