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Home >> Genesis >> 2021 >> G80 2.5T Advanced, AWD >> Repair and Diagnosis >> Electrical >> Gauges >> Crash Pad Assembly >> Cowl Cross Bar Assembly >> Repair Procedures >> Replacement

Repair Procedures: Replacement

CAUTION:
  • Put on gloves to prevent hand injuries.
NOTE:
  • When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
  • When removing the interior trim pieces, use a plastic panel removal tool not to damage the surface.
  • Take care not to bend or scratch the trim and panels.
  1. Disconnect the negative (-) battery terminal.
  2. Recover the refrigerant with a recovery/recycling/charging station.
  3. When the engine is cool, drain the engine coolant from the radiator.

    (Refer to Engine Mechanical System - "COOLANT ")

  4. Remove the main crash pad assembly

    (Refer to Crash Pad - "MAIN CRASH PAD ASSEMBLY ")

  5. Detach the various connector of steering column.

    (Refer to Steering System - "STEERING COLUMN AND SHAFT ")

  6. Loosen the front mounting nut and penetration bolt and lower the steering column.

    (Refer to Steering System - "STEERING COLUMN AND SHAFT ")

  7. Using the screwdriver or remover, remove the front door scuff trim (A).
    G15549626Courtesy of HYUNDAI MOTOR AMERICA
  8. Remove the hood latch release handle.

    (Refer to hood - "HOOD LATCH RELEASE HANDLE ")

  9. Using the screwdriver or remover, remove the cowl side trim (A).
    G15549627Courtesy of HYUNDAI MOTOR AMERICA
  10. Detach the various connector of front pillar (A).

    [Driver] 

    G15549628Courtesy of HYUNDAI MOTOR AMERICA

    [Passenger] 

    G15549629Courtesy of HYUNDAI MOTOR AMERICA
  11. Disconnect the junction box connectors (A).
    G15549630Courtesy of HYUNDAI MOTOR AMERICA
  12. Disconnect the multi box connectors (A).

    [Driver] 

    G15549631Courtesy of HYUNDAI MOTOR AMERICA

    [Passenger] 

    G15549632Courtesy of HYUNDAI MOTOR AMERICA
  13. Remove the accel pedal plug hole (A).
    G15549633Courtesy of HYUNDAI MOTOR AMERICA
  14. Loosening the mounting bolt and nut, remove the accel pedal (A).
    G15549634Courtesy of HYUNDAI MOTOR AMERICA
  15. Detach the accel pedal connector (A).
    G15549635Courtesy of HYUNDAI MOTOR AMERICA
  16. Remove the rear air duct (B) and remove the floor carpet (A) from the rear.
    G15549636Courtesy of HYUNDAI MOTOR AMERICA
  17. Disconnect the airbag control module (SRSCM) connector (A).
    G15549637Courtesy of HYUNDAI MOTOR AMERICA
  18. Spread the front tunnel pad (A) in the direction of the arrow.

    [LH] 

    G15549638Courtesy of HYUNDAI MOTOR AMERICA

    [RH] 

    G15549639Courtesy of HYUNDAI MOTOR AMERICA
  19. Remove the rear air duct (A).
    G15549640Courtesy of HYUNDAI MOTOR AMERICA
  20. Detach the rear monitor connector (A), remove the various clips and remove the wiring harness (B).
    G15549641Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • Take care not to change the left and right side of the connector (C).
  21. Disconnect the heater & blower unit connectors.

    [Driver] 

    1. Press the lock pin, detach the console ON/OFF actuator connector (A), loosening the mounting screws, remove the console ON/OFF actuator.
      G15549642Courtesy of HYUNDAI MOTOR AMERICA
    2. Loosening the mounting screw, remove the driver shower duct (A).
      G15549643Courtesy of HYUNDAI MOTOR AMERICA
    3. Press the lock pin, detach the ADS actuator connector (A) and driver thermostatic actuator connector (B).
      G15549644Courtesy of HYUNDAI MOTOR AMERICA
    4. Press the lock pin, detach the driver mode control actuator connector (A) and connector (B).
      G15549645Courtesy of HYUNDAI MOTOR AMERICA

    [Passenger] 

    1. Loosening the mounting screw, remove the passenger shower duct (A).
      G15549646Courtesy of HYUNDAI MOTOR AMERICA
    2. Press the lock pin, detach the console mode control actuator connector (A) and console thermostatic actuator connector (B).
      G15549647Courtesy of HYUNDAI MOTOR AMERICA
    3. Press the lock pin, detach the console thermostatic actuator connector (A).
      G15549648Courtesy of HYUNDAI MOTOR AMERICA
    4. Press the lock pin, detach the warm bypass actuator connector (A).
      G15549649Courtesy of HYUNDAI MOTOR AMERICA
    5. Press the lock pin, detach the passenger thermostatic actuator connector (A).
      G15549650Courtesy of HYUNDAI MOTOR AMERICA
    6. Press the lock pin, detach the power mosfet connector (A).
      G15549651Courtesy of HYUNDAI MOTOR AMERICA
    7. Press the lock pin, detach the vent actuator connector (A).
      G15549652Courtesy of HYUNDAI MOTOR AMERICA
    8. Press the lock pin, detach the passenger mode control actuator connector (A).
      G15549653Courtesy of HYUNDAI MOTOR AMERICA
    9. Press the lock pin, detach the inlet actuator connector (A).
      G15549654Courtesy of HYUNDAI MOTOR AMERICA
    10. Press the lock pin, detach the blower motor connector (A).
      G15549655Courtesy of HYUNDAI MOTOR AMERICA
    11. Loosening the IBU mounting bolt and nut, detach the connector (A), remove the IBU unit (B).
      G15549656Courtesy of HYUNDAI MOTOR AMERICA
      G15549657Courtesy of HYUNDAI MOTOR AMERICA
  22. Loosening the cowl cross bar side mounting bolt (B) after loosening the plug hole (A).

    Tightening torque:  16.7 - 25.5 N.m (1.7 - 2.6 kgf.m, 12.3 - 18.8 lb-ft)

    G15549658Courtesy of HYUNDAI MOTOR AMERICA
  23. Loosening the mounting nuts, remove the wiper arm (A).

    Tightening torque:  22.6 - 26.5 N.m (2.3 - 2.7 kgf.m, 16.6 - 19.5 lb-ft)

    G15549659Courtesy of HYUNDAI MOTOR AMERICA
  24. Detach the washer nozzle (A).
  25. Detach the mounting clips, remove the cowl top cover (B).
    G15549660Courtesy of HYUNDAI MOTOR AMERICA
  26. Loosening the mounting bolt, remove the strut bar assembly (A).
    G15549661Courtesy of HYUNDAI MOTOR AMERICA
  27. Press the lock pin, detach the wiper motor connector (A), Loosening the mounting bolt, remove the wiper motor assembly (B).
    G15549662Courtesy of HYUNDAI MOTOR AMERICA
  28. Loosening the bolts mounted cowl cross bar and nuts mounted on the heater & blower unit, remove the cowl crossbar assembly (A).

    Tightening torque:  16.7 - 25.5 N.m (1.7 - 2.6 kgf.m, 12.3 - 18.8 lb-ft)

    G15549663Courtesy of HYUNDAI MOTOR AMERICA
  29. Install in the reverse order of removal.

    Information 

    • Make sure the crash pad fits onto the guide pins correctly.
    • Before tightening the bolts, make sure the crash pad wire harnesses are not pinched.
    • Make sure the connectors are plugged in properly, and the antenna lead is connected properly.
    • Enter the anti-theft code for the radio, then enter the customer's radio station presets.
    • Make sure that each of the assembly components operates properly.
    • Replace any damaged clips (pin-type retainers).
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