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Home >> Genesis >> 2019 >> G90 5.0 Ultimate, AWD >> Repair and Diagnosis >> Suspension >> Front Suspension >> Front Suspension System >> Sub Frame >> Repair Procedures >> Removal

Repair Procedures: Removal

  1. Raise the vehicle, and make sure it is securely supported.
  2. Remove the front wheel and tire (A) from the front hub.

    Tightening Torque: 

    107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb-ft)

    G12716627Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • Be careful not to damage the hub bolts when removing the front wheel and tire.
  3. Loosen the driveshaft caulking nut (A).

    Tightening Torque: 

    294.2 - 313.8 N.m (30.0 - 32.0 kgf.m, 217.0 - 231.5 lb-ft)

    G12716628Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • The front hub lock nut should be replaced with new ones.
    • After installation lock nut, stake the lock nut using a chisel and hammer as displayed in the image below.

      Caulking Depth:  1.5 Mm (0.591 In.)

    G12716629Courtesy of HYUNDAI MOTOR AMERICA
  4. Remove the brake caliper assembly.

    (Refer to Brake System - "FRONT DISC BRAKE ")

  5. Remove the wheel speed sensor (A) and wheel speed sensor cable bracket (B).

    Tightening Torque: 

    6.9 - 10.8 N.m (0.7 - 1.1 kgf.m, 5.1 - 8.0 lb-ft)

    G12716630Courtesy of HYUNDAI MOTOR AMERICA
  6. Remove the brake hose mounting bracket from the knuckle.

    Tightening Torque: 

    6.9 - 10.8 N.m (0.7 - 1.1 kgf.m, 5.1 - 8.0 lb-ft)

    G12716631Courtesy of HYUNDAI MOTOR AMERICA
  7. Remove the tie rod end ball joint from the knuckle.
    1. Remove the split pin (A).
    2. Remove the castle nut (B) and washer (C).
    3. Disconnect the ball joint from knuckle using the special tool (09568-2J100).

    Tightening Torque: 

    88.3 - 107.9 N.m (9.0 - 11.0 kgf.m, 65.1 - 79.6 lb-ft)

    G12716632Courtesy of HYUNDAI MOTOR AMERICA
    G12716633Courtesy of HYUNDAI MOTOR AMERICA
  8. Using the special tool (09568-2J100), remove the lateral arm from the knuckle.
    1. Remove the split pin (A).
    2. Remove the castle nut (B) and washer (C).
    3. Remove the lateral arm from knuckle using the special tool (09568-2J100).

    Tightening Torque: 

    G12716634Courtesy of HYUNDAI MOTOR AMERICA

    88.3 - 107.9 N.m (9.0 - 11.0 kgf.m, 65.1 - 79.6 lb-ft)

    G12716635Courtesy of HYUNDAI MOTOR AMERICA
  9. Using the special tool (09568-2J100), remove the compression arm from the knuckle.

    Tightening Torque: 

    88.3 - 107.9 N.m (9.0 - 11.0 kgf.m, 65.1 - 79.6 lb-ft)

    1. Remove the split pin (A).
    2. Remove the castle nut (B) and washer (C).
    3. Remove the compression arm from knuckle using the special tool (09568-2J100).
    G12716636Courtesy of HYUNDAI MOTOR AMERICA
  10. Using a plastic hammer, disconnect driveshaft (A) from the axle hub.
    G12716637Courtesy of HYUNDAI MOTOR AMERICA
  11. Using the special tool (09568-2J100), separate the upper arm from the knuckle.
    1. Remove the split pin (A).
    2. Remove the castle nut (B).
    3. Remove the upper arm from knuckle using the special tool (09568-2J100).

    Tightening Torque: 

    78.5 - 88.3 N.m (8.0 - 9.0 kgf.m, 57.9 - 65.1 lb-ft)

    G12716638Courtesy of HYUNDAI MOTOR AMERICA
    G12716639Courtesy of HYUNDAI MOTOR AMERICA
  12. Loosen the bolt and nut, separate the front shock absorber assembly from the lower arm.

    Tightening Torque: 

    137.3 - 156.9 N.m (14.0 - 16.0 kgf.m, 101.3 - 115.7 lb-ft)

    [AWD] 

    G12716640Courtesy of HYUNDAI MOTOR AMERICA

    [2WD] 

    G12716641Courtesy of HYUNDAI MOTOR AMERICA
  13. Using SST "Engine Support Fixture", support the Engine.

    (Refer to Suspension System - "SPECIAL SERVICE TOOLS ")

    G12716642Courtesy of HYUNDAI MOTOR AMERICA
  14. Remove the under cover.

    (Refer to Engine mechanical system - "ENGINE ROOM UNDER COVER ")

  15. Remove the universal joint from the steering gearbox by lessoning the universal joint bolt (A).

    Tightening Torque: 

    32.4 - 37.3 N.m (3.3 - 3.8 kgf.m, 23.9 - 27.5 lb-ft)

    G12716643Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • Keep the steering wheel in a neutral position. Moving the steering wheel may damage the cable inside the clock spring.
    • Tighten the steering column bolts in the same direction as they were removed.
    • Do not reuse the universal joint bolt when installing.
  16. Remove the stay bracket by loosening the bolt (A).

    Tightening Torque: 

    49.0 - 63.7 N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb-ft)

    G12716644Courtesy of HYUNDAI MOTOR AMERICA
  17. Remove the side cover.
    G12716645Courtesy of HYUNDAI MOTOR AMERICA
  18. Remove the fixed clip from the subframe.
    G12716646Courtesy of HYUNDAI MOTOR AMERICA
  19. Disconnect the EPS connector and then remove the wiring (A).
    G12716647Courtesy of HYUNDAI MOTOR AMERICA
  20. Remove the wheel guard.

    (Refer to Body - "FRONT WHEEL GUARD ")

  21. Remove the hood assembly.

    (Refer to Body - "HOOD ASSEMBLY ")

  22. Raise the vehicle, and make sure it is securely supported.
  23. Remove the subframe stay bracket by loosening the mounting bolts.

    Tightening Torques: 

    39.2 - 49.0 N.m (4.0 - 5.0 kgf.m, 28.9 - 36.2 lb-ft)

    G12716648Courtesy of HYUNDAI MOTOR AMERICA
  24. Loosen the subframe mounting bolts and then remove the subframe.

    Tightening Torque: 

    176.5 - 196.1 N.m (18.0 - 20.0 kgf.m, 130.2 - 144.7 lb-ft)

    G12716649Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • Must use a engine jack for safety.
    G12716650Courtesy of HYUNDAI MOTOR AMERICA
  25. Loosen the hanger (A) and then take down the engine slowly.
    G12716651Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • Be careful not to damage the order parts when removing the subframe.
  26. Loosen the mounting bolts and then remove the sub frame. [Tau 5.0]

    Tightening Torque: 

    176.5 - 196.1 N.m (18.0 - 20.0 kgf.m, 130.2 - 144.7 lb-ft)

    G12716652Courtesy of HYUNDAI MOTOR AMERICA
  27. Loosen the mounting nuts and then remove the sub frame. [Tau 5.0]

    Tightening Torque: 

    176.5 - 196.1 N.m (18.0 - 20.0 kgf.m, 130.2 - 144.7 lb-ft)

    G12716653Courtesy of HYUNDAI MOTOR AMERICA
  28. Loosen the mounting bolts (A) and then remove the steering gear box from the sub frame.

    Tightening Torque: 

    107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb-ft)

    G12716654Courtesy of HYUNDAI MOTOR AMERICA
  29. Loosen the mounting bolt & nut and then remove the lateral arm from the sub frame.

    Tightening Torque: 

    137.3 - 156.9 N.m (14.0 - 16.0 kgf.m, 101.3 - 115.7 lb-ft)

    G12716655Courtesy of HYUNDAI MOTOR AMERICA
  30. Loosen the mounting bolt & nut and then remove the compression arm from the sub frame.

    Tightening Torque: 

    137.3 - 156.9 N.m (14.0 - 16.0 kgf.m, 101.3 - 115.7 lb-ft)

    G12716656Courtesy of HYUNDAI MOTOR AMERICA
  31. Remove the engine mounting bracket (A).

    Tightening Torque: 

    49.0 - 63.7N.m (5.0 - 6.5 kgf.m, 36.2 - 47.0 lb-ft)

    G12716657Courtesy of HYUNDAI MOTOR AMERICA
  32. Install in the reverse order of removal.
  33. Check the Alignment.

    (Refer to Tires/Wheels - "ALIGNMENT ")