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Home >> Genesis >> 2019 >> G90 5.0 Ultimate, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 177 (Crash Pad) >> Repair Procedures >> Replacement

Repair Procedures: Replacement

WARNING: This page is about a different car, the 2017 Genesis G90. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION:
  • Put on gloves to prevent hand injuries.
NOTE:
  • When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
  • When removing the interior trim pieces, use a plastic panel removal tool not to damage the surface.
  • Take care not to bend or scratch the trim and panels.
  1. Disconnect the negative (-) battery terminal.
  2. Recover the refrigerant with a recovery/recycling/charging station.
  3. When the engine is cool, drain the engine coolant from the radiator.

    (Refer to Engine Mechanical System - "COOLANT ")

  4. Remove the cowl top cover.

    (Refer to "COWL TOP COVER ")

  5. Disconnect the expansion valve from the evaporator core.

    (Refer to Heating, Ventilation And Air Conditioning - "HEATER UNIT ")

  6. Disconnect the inlet and outlet heater hoses from the heater unit.

    (Refer to Heating, Ventilation And Air Conditioning - "HEATER UNIT ")

  7. Remove both sides of front seat assembly.

    (Refer to Front Seat - "FRONT SEAT ASSEMBLY ")

  8. Remove the main crash pad assembly.

    (Refer to Crash Pad - "MAIN CRASH PAD ASSEMBLY ")

  9. Disconnect the steering column connectors.

    (Refer to Steering System - "STEERING COLUMN AND SHAFT ")

  10. Loosen the mounting nuts and through bolts in the frontal area and lower the steering column.

    (Refer to Steering System - "STEERING COLUMN AND SHAFT ")

  11. Remove the floor console assembly.

    (Refer to Floor Console - "FLOOR CONSOLE ASSEMBLY ")

  12. Remove the rear blower unit assembly.

    (Refer to Heating, Ventilation and Air Conditioning - "REAR BLOWER UNIT ")

  13. Loosen the engine room cowl cross bar assembly mounting bolts.
    Fig 1: Loosening Engine Room Cowl Cross Bar Assembly Mounting Bolts
    G11405686Courtesy of HYUNDAI MOTOR AMERICA
  14. After loosening the mounting nuts, remove the center console duct (A).
    Fig 2: Removing Center Console Duct With Mounting Nuts
    G11405687Courtesy of HYUNDAI MOTOR AMERICA
  15. Disconnect the airbag control module (SRSCM) connector (A).
    Fig 3: Locating Airbag Control Module (SRSCM) Connector
    G11405688Courtesy of HYUNDAI MOTOR AMERICA
  16. Disconnect the connector (A) and the mounting wiring fasteners in the front pillar.

    [Driver's] 

    Fig 4: Locating Airbag Control Module (Driver Side) Connector
    G11405689Courtesy of HYUNDAI MOTOR AMERICA

    [Passenger's] 

    Fig 5: Locating Airbag Control Module (Passenger Side) Connector
    G11405690Courtesy of HYUNDAI MOTOR AMERICA
  17. Disconnect the passenger compartment junction box connectors (A).
    Fig 6: Locating Passenger Compartment Junction Box Connectors
    G11405691Courtesy of HYUNDAI MOTOR AMERICA
  18. Disconnect the connector and then remove the shower duct (A) after loosening the mounting screws.

    [Driver's Side] 

    Fig 7: Locating Shower Duct (Driver Side)
    G11405692Courtesy of HYUNDAI MOTOR AMERICA

    [Passenger's Side] 

    Fig 8: Locating Shower Duct (Passenger Side)
    G11405693Courtesy of HYUNDAI MOTOR AMERICA
  19. Disconnect the heater and blower unit connector.

    [Driver's Side] 

    1. Disconnect the mode actuator (A) and auto defogging actuator (B).
      Fig 9: Locating Mode Actuator And Auto Defogging Actuator (Driver Side)
      G11405694Courtesy of HYUNDAI MOTOR AMERICA
    2. Disconnect the temperature actuator (A), evaporator temperature sensor (B) and console temperature actuator (C).
      Fig 10: Locating Temperature Actuator, Evaporator Temperature Sensor And Console Temperature Actuator
      G11405695Courtesy of HYUNDAI MOTOR AMERICA
    3. Disconnect the console mode actuator (A) and console ON/OFF actuator (B).
      Fig 11: Locating Console Mode Actuator And Console ON/OFF Actuator
      G11405696Courtesy of HYUNDAI MOTOR AMERICA

    [Passenger's Side] 

    1. Disconnect the air flow actuator (A), cluster ionizer (B) and intake actuator connector (C).
      Fig 12: Locating Air Flow Actuator, Cluster Ionizer And Intake Actuator Connector (Passenger Side)
      G11405697Courtesy of HYUNDAI MOTOR AMERICA
    2. Disconnect the heater control unit connector (A).
      Fig 13: Locating Heater Control Unit Connector
      G11405698Courtesy of HYUNDAI MOTOR AMERICA
    3. Disconnect the temperature actuator (A), evaporator temperature sensor (B).
      Fig 14: Locating Temperature Actuator And Evaporator Temperature Sensor
      G11405699Courtesy of HYUNDAI MOTOR AMERICA
    4. Disconnect the mode actuator (A) and blower motor connector (B).
      Fig 15: Locating Mode Actuator
      G11405700Courtesy of HYUNDAI MOTOR AMERICA
      Fig 16: Locating Blower Motor Connector
      G11405701Courtesy of HYUNDAI MOTOR AMERICA
  20. After loosening the nuts and bolts, remove the cowl cross bar and heater & blower unit (A) together.
Fig 17: Removing Heater And Blower Unit With Nuts And Bolts
G11405702Courtesy of HYUNDAI MOTOR AMERICA
NOTE:
  • Release the bolt tightness and then leave the bolt (B) in its place.
  1. To install, reverse the removal procedure.

    Information 

    • Make sure the crash pad fits onto the guide pins correctly.
    • Before tightening the bolts, make sure the crash pad wire harnesses are not pinched.
    • Make sure the connectors are plugged in properly, and the antenna lead is connected properly.
    • Enter the Anthi-Theft code for the radio, then enter the customer's radio station presets.
    • Make sure that each of the assembly components operates properly.
    • Replace any damaged clips (pin-type retainers).
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