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Home >> Genesis >> 2019 >> G90 5.0 Ultimate, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 147 (Brake System) >> Front Disc Brake >> Repair Procedures >> Removal

Repair Procedures: Removal

WARNING: This page is about a different car, the 2017 Genesis G90. However, it is still accessible from the selected car via links, so may be relevant.
  1. Raise the vehicle, and make sure it is securely supported.
  2. Remove the front wheel and tire (A) from the front hub.

    Tightening Torque: 

    107.9 - 127.5 N.m (11.0 - 13.0 kgf.m, 79.6 - 94.0 lb-ft)

    Fig 1: Locating Front Wheel And Tire
    G11405028Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • Be careful not to damage the hub bolts when removing the front wheel and tire.
  3. Remove the brake hose mounting bracket from the knuckle.

    Tightening Torque: 

    6.9 - 10.8 N.m (0.7 - 1.1 kgf.m, 5.1 - 8.0 lb-ft)

    Fig 2: Removing Brake Hose Mounting Bracket From Knuckle
    G11405029Courtesy of HYUNDAI MOTOR AMERICA
  4. Remove locking pin (A).
    Fig 3: Locating Locking Pin
    G11405030Courtesy of HYUNDAI MOTOR AMERICA
  5. Remove guide pin (A) from the housing.
    Fig 4: Locating Guide Pin
    G11405031Courtesy of HYUNDAI MOTOR AMERICA
  6. Loosen the hose eye-bolt (A) then remove the brake hose.

    Tightening Torque: 

    24.5 - 29.4 N.m (2.5 - 3.0 kgf.m, 18.1 - 21.7 lb-ft)

    Fig 5: Locating Hose Eye-Bolt
    G11405032Courtesy of HYUNDAI MOTOR AMERICA
  7. Loosen the caliper mounting bolts, and then remove the front caliper assembly (A).

    Tightening Torque: 

    78.5 - 98.1 N.m (8.0 - 10.0 kgf.m, 57.9 - 72.3 lb-ft)

    Fig 6: Locating Front Caliper Assembly
    G11405033Courtesy of HYUNDAI MOTOR AMERICA
  8. Remove spring pad (B) and brake pads (A) from the caliper.
    Fig 7: Exploded View Of Brake Caliper
    G11405034Courtesy of HYUNDAI MOTOR AMERICA
    NOTE:
    • Matching the direction of the arrow on the pad and the vehicle forward direction.
    Fig 8: Brake Pad Matching Mark Location
    G11405035Courtesy of HYUNDAI MOTOR AMERICA
    • Apply the grease evenly on the sliding part as displayed in the illustration below.

      Grease: DAIKALUB 528D (DAIKATECH)

    • Do not spill the grease on the break disc, it may damage the brake performance.
    • Be careful not to leak the grease at the outside of housing.

      [Grease Applying Position] 

      Fig 9: Grease Applying Position
      G11405036Courtesy of HYUNDAI MOTOR AMERICA
  9. Remove the brake disc by loosening the screw.

    Tightening Torque: 

    4.9 - 5.9 N.m (0.5 - 0.6 kgf.m, 3.6 - 4.3 lb-ft)

    Fig 10: Removing Brake Disc With Screws
    G11405037Courtesy of HYUNDAI MOTOR AMERICA