Installation Procedure
Battery Positive and Negative Cable (1) - Install
Install the wiring harness retainers as necessary. (3)
- Battery Positive and Negative Cable (2) - Install [2x]
- Battery Positive and Negative Cable Nut (1) - Install and tighten [2x] - Fastener Specifications
Wiring Harness Retainer (1) - Install [2x]
Battery Positive and Negative Cable (3) - Install
- Battery Positive and Negative Cable Nut (2) - Install and tighten - Fastener Specifications
- Wiring Harness Ground Nut (1) - Install and tighten - Fastener Specifications
Battery Distribution Engine Compartment Fuse Block Cover (2) - Install
- Engine Wiring Harness Fuse Block Cover (1) - Install
Battery Positive and Negative Cable (5) - Install
- Wiring Harness Retainer (4) - Install [2x]
- Battery Negative Cable Ground Bolt (3) @ Transmission - Install and tighten - Fastener Specifications
- Battery Positive and Negative Cable Nut (2) @ Starter - Install and tighten - Fastener Specifications
- Battery Positive and Negative Cable Nut (1) @ Generator - Install and tighten - Fastener Specifications
Intake Manifold Gasket @ Intake Manifold (1) - Install NEW
Intake Manifold (1) - Install
- Intake Manifold Bolt (2) - Install and hand tighten [5x]
- Intake Manifold Bolt (1) - Tighten in sequence [5x] - Fastener Specifications
Intake Manifold Cover (1) - Install
- Connect the electrical connectors and install the wiring harness retainers as necessary.
Oil Level Indicator - Install
- Oil Level Indicator Tube Bracket Bolt (2) - Install and tighten - Fastener Specifications
- Intake Manifold Cover Bolt (1) - Install and tighten [3x] - Fastener Specifications
Charge Air Cooler Coolant Hose (2) - Install
- Charge Air Cooler Inlet Air Hose Clamp Nut (1) - Install and tighten - Fastener Specifications
Install the hose retainers (1) as necessary.
Install the hose retainers (1) as necessary.
Charge Air Cooler Bracket (1) - Install
Charge Air Cooler Bracket Bolt (1) - Install and tighten [4x] - Fastener Specifications
Charge Air Cooler (1) - Install
Charge Air Cooler Coolant Hose Clamp (4) - Tighten - Fastener Specifications
- Charge Air Cooler Coolant Hose (3) - Install [2x]
- Charge Air Cooler Coolant Hose Retainer (2) - Engage [2x]
- Charge Air Cooler Outlet Air Hose Clamp (1) - Tighten [2x] - Fastener Specifications
- Connect the electrical connector. (5)
Charge Air Cooler Bolt (1) - Install and tighten [4x] - Fastener Specifications
Air Cleaner Outlet Duct (4) - Install
- Air Cleaner Outlet Duct Nut (3) - Install and tighten - Fastener Specifications
- Air Cleaner Outlet Duct Bolt (2) - Install and tighten [2x] - Fastener Specifications
Oil Filler Cap (1) - Remove
Intake Manifold Cover (1) - Install
Oil Filler Cap - Install
- Connect the battery negative cable. Battery Negative Cable Disconnection and Connection
- Fill the cooling system. Cooling System Draining and Filling (GE 47716)
Refer to Fastener Caution