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Home >> GMC >> 2021 >> Terrain SL >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (Power Transfer Unit/Transfer Case - AAM) >> Repair Instructions - Off Vehicle >> Power Transfer Unit Case Assemble >> Power Transfer Unit Alignment Sleeve, Face Seal, Input Shaft Seal And Idler Gear Shaft Tube O-Ring Installation

Power Transfer Unit Alignment Sleeve, Face Seal, Input Shaft Seal And Idler Gear Shaft Tube O-Ring Installation

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GM4563681Courtesy of GENERAL MOTORS COMPANY
Power Transfer Unit Alignment Sleeve, Face Seal, Input Shaft Seal and Idler Gear Shaft Tube O-ring Installation

Callout Component Name
1 Power Transfer Unit Alignment Sleeve

Procedure

  • Install a NEW sleeve during assembly.
  • Use a press to install the sleeve. Install the sleeve with the tapered end facing away from case. Press the sleeve into the housing until it bottoms in the case half bore.
2 Power Transfer Unit Face Seal
3 Power Transfer Unit Input Shaft Seal- Front

Procedure

  1. Install the NEW seal with the notched surface of the seal facing the installer tool.
  2. Make sure the seal bore is clean and free of oil or dirt.
  3. Install the seal onto the DT-51983  Seal Installer with the metal ID portion of the seal facing the DT-51983  Seal Installer.
  4. Install the seal into the bore until the tool bottoms against the case half.

Special Tools

  • DT-51983  Seal Installer
  • DT-305 - 1  Driver Handle

Equivalent regional tools : Special Tools 
4 Power Transfer Unit Idler Gear Shaft Tube O-ring - Front
5 Power Transfer Unit Locating Pin [ 2x ]
Procedure 
Install the locating pins as required.