Circuit/System Testing
- Ignition/Vehicle & All vehicle systems - Off
- Remove the component: KR5 Rear Defogger Relay
- Test for less than 10 Ω between the test points: Ground circuit terminal 2 & Ground
- If 10 Ω or greater
- Disconnect Ground Connection
- Test for less than 2 Ω between the test points: Ground circuit terminal 2 & Ground Connection
- If 2 Ω or greater - Repair the open/high resistance in the circuit.
- If less than 2 Ω - Repair the open/high resistance in the ground connection.
- Go to next step: If less than 10 Ω
- Connect a test lamp between the test points: Control circuit terminal 1 & Ground circuit terminal 2
- Ignition - On/Vehicle - In Service Mode
- Perform the scan tool control function: Rear Defogger - On and Off
Verify the test lamp turns On and Off.
- If the test lamp is always Off
- Ignition/Vehicle - Off & Remove - Test lamp
- Disconnect the electrical connector: X2 K33 HVAC Control Module
- Test for infinite resistance between the test points: Control circuit terminal 1 @ Relay Socket & Ground
- If less than infinite resistance - Repair the short to ground on the circuit.
- If infinite resistance
- Test for less than 2 Ω between the test points: Control circuit terminal 1 @ Relay Socket & Terminal 19 X2 @ Control module harness
- If 2 Ω or greater - Repair the open/high resistance in the circuit.
- If less than 2 Ω - Replace the component: K33 HVAC Control Module
- If the test lamp is always On
- Ignition/Vehicle - Off & Remove - Test lamp
- Disconnect the electrical connector: K33 HVAC Control Module
- Ignition - On/Vehicle - In Service Mode
- Test for less than 1 V between the test points: Control circuit terminal 1 @ Relay Socket & Ground
- If 1 V or greater - Repair the short to voltage on the circuit.
- If less than 1 V - Replace the component: K33 HVAC Control Module
- Go to next step: If the test lamp turns On and Off
- Verify a test lamp turns On between the test points: B+ circuit terminal 3 & Ground
- If the test lamp does not turn On and the circuit fuse is OK
- Ignition/Vehicle - Off & Remove - Test lamp
- Test for less than 2 Ω between the test points: B+ circuit terminal 3 @ Relay Socket & Output terminal @ Fuse
- If 2 Ω or greater - Repair the open/high resistance in the circuit.
- If less than 2 Ω - Verify the fuse is OK and there is voltage at the fuse.
- If the test lamp does not turn On and the circuit fuse is open
- Ignition/Vehicle - Off & Remove - Test lamp
- Test for infinite resistance between the test points: B+ circuit terminal 3 & Ground
- If less than infinite resistance - Repair the short to ground on the circuit.
- If infinite resistance
- Disconnect the electrical connector: X1 & X2 E18 Rear Defogger Grid
- Test for infinite resistance between the test points: Control circuit terminal 5 @ Relay Socket & Ground
- If less than infinite resistance - Repair the short to ground on the circuit.
- If infinite resistance
- Replace the component: Fuse
- Install the component: KR5 Rear Defogger Relay
- Connect a test lamp between the test points: Control circuit terminal 1 X1 & Ground circuit terminal 1 X2
- Ignition - On/Vehicle - In Service Mode
- Perform the scan tool control function: Rear Defogger - On and Off
Verify the test lamp turns On and Off.
- If the test lamp does not turn On and Off - Test or replace the component: KR5 Rear Defogger Relay
- If the test lamp turns On and Off - Test or replace the component: E18 Rear Defogger Grid
- Go to next step: If the test lamp turns On
- Momentarily connect a 30 A fused jumper wire between the test points: B+ circuit terminal 3 & Control circuit terminal 5
Verify the component does not turn On and Off when connecting and disconnecting the jumper wire: E18 Rear Defogger Grid
- If the component turns On and Off
Test or replace the component: KR5 Rear Defogger Relay
- Go to next step: If the component does not turn On and Off
- If the component turns On and Off
- Ignition/Vehicle & All vehicle systems - Off
- Install the component: KR5 Rear Defogger Relay
- Disconnect the electrical connector: X1 & X2 E18 Rear Defogger Grid
- Test for less than 10 Ω between the test points: Ground circuit terminal 1 X2 & Ground
- If 10 Ω or greater
- Disconnect Ground Connection
- Test for less than 2 Ω between the test points: Ground circuit terminal 1 X2 @ Component harness & Ground Connection
- If 2 Ω or greater - Repair the open/high resistance in the circuit.
- If less than 2 Ω - Repair the open/high resistance in the ground connection.
- Go to next step: If less than 10 Ω
- Connect a test lamp between the test points: Control circuit terminal 1 X1 & Ground circuit terminal 1 X2
- Ignition - On/Vehicle - In Service Mode
- Perform the scan tool control function: Rear Defogger - On and Off
Verify the test lamp turns On and Off.
- If the test lamp is always Off
Repair the open/high resistance in the circuit: Control circuit
- If the test lamp is always On
Repair the short to voltage on the circuit: Control circuit
- Go to next step: If the test lamp turns On and Off
- If the test lamp is always Off
- Test or replace the component: E18 Rear Defogger Grid
NOTE:
It may take up to 2 min for all vehicle systems to power down before an accurate ground or low reference circuit continuity test can be performed.