Removal Procedure
- Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
- If equipped with 4WD, remove the front U-joint yoke retainer bolts (1) of the front axle propeller shaft (2) and reposition the propeller shaft. Refer to Front Axle Propeller Shaft Replacement (NQH)Front Axle Propeller Shaft Replacement (Heavy Duty) .
- Disconnect the heated oxygen sensor bank 1 sensor 1. Refer to Heated Oxygen Sensor Replacement - Bank 1 Sensor 1 .
- Disconnect the heated oxygen sensor bank 1 sensor 2. Refer to Heated Oxygen Sensor Replacement - Bank 1 Sensor 2 .
- Disconnect the heated oxygen sensor bank 2 sensor 1. Refer to Heated Oxygen Sensor Replacement - Bank 2 Sensor 1 .
- Disconnect the heated oxygen sensor bank 2 sensor 2. Refer to Heated Oxygen Sensor Replacement - Bank 2 Sensor 2 .
- Remove the transmission support cross member. Refer to Transmission Support Crossmember Replacement (2WD)Transmission Support Crossmember Replacement (4WD) .
- Loosen the exhaust muffler clamp fastener (1) and detach the exhaust front pipe (2) from the exhaust muffler.
- Support the exhaust front pipe (2) with mechanics wire.
- Remove the exhaust front pipe right catalytic converter fasteners (1) and if necessary, remove the exhaust manifold studs (2).
- Remove the right catalytic converter (5), from the right exhaust manifold (4), and discard the exhaust manifold seal (3).
- Remove the exhaust front pipe left catalytic converter fasteners (1) and if necessary, remove the left exhaust manifold studs (2).
- Remove the left catalytic converter (5), from the left exhaust manifold (4), and discard the exhaust manifold seal (3).
- Lower the exhaust front pipe (2) to the floor.
WARNING:
Refer to Exhaust Service Warning .
WARNING:
Refer to Eye Protection Warning .
NOTE:
If replacing the exhaust front pipe, transfer the heated oxygen sensors to the NEW exhaust front pipe.