Circuit/System Testing
NOTE:
You must perform Circuit/System Verification first.
Starter Relay Malfunction
- Ignition ON.
- Verify the scan tool ECM Ignition 1 Signal parameter is greater than 10 V.
- If 10 V or less
- Ignition OFF, disconnect the harness connector at the K20 Engine Control Module.
- Test for infinite resistance between the ignition voltage circuits and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance
- Test for less than 2 Ω in the control circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, refer to Power Mode Mismatch (With BTM)Power Mode Mismatch (Without BTM)
- If greater than 10 V
- Ignition OFF, disconnect the KR27 Starter Relay, ignition ON.
- Verify that a test lamp illuminates between the B+ circuit terminal 30 and ground.
- If the test lamp does not illuminate and the circuit fuse is good
- Ignition OFF.
- Test for less than 2 Ω in the B+ circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, verify the fuse is not open and there is voltage at the fuse.
- If the test lamp does not illuminate and the circuit fuse is open
- Ignition OFF.
- Test for infinite resistance between the B+ circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance,
- Disconnect X1 harness connector at the M64 Starter Motor.
- Test for infinite resistance between the control circuit terminal 87 and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance, replace the M64 Starter Motor.
- If the test lamp illuminates
- Ensure the parking brake is applied and the T12 Transmission is in PARK. Momentarily install a 30 A fused jumper wire between the B+ circuit terminal 30 and the control circuit terminal 87.
- Verify the M64 Starter Motor is activated.
- If the M64 Starter Motor does not activate
- Disconnect the X1 harness connector at the M64 Starter Motor.
- Test for less than 2 Ω in the control circuit end to end.
- If greater the 2 Ω, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the M64 Starter Motor.
- If the M64 Starter Motor activates
- Test or replace the KR27 Starter Relay.
Park/Neutral Position Switch Malfunction
- Ignition OFF, disconnect the X1 harness connector at the Q8 Control Solenoid Valve Assembly on the automatic transmission.
- Install the DT-47825-10 jumper harness to the X1 vehicle harness connector.
- Test for less than 5 Ω between the ground circuit terminal 5 at the DT-47825-10
jumper harness and ground at the transmission case.
- If 5 Ω or greater
- Ignition OFF.
- Test for less than 2 Ω in the ground circuit from wire end to wire end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, repair the open/high resistance in the ground connection.
- If less than 5 Ω
- Ignition ON.
- Test for 11 - 13 V between the signal circuit terminal 3 at the DT-47825-10
jumper harness and ground at the transmission case.
- If not between 11 - 13 V
- Ignition OFF, disconnect the X1harness connector at the K20 Engine Control Module.
- Test for infinite resistance between the Park/Neutral signal circuit terminal 3 at the DT-47825-10
jumper harness and ground at the transmission case.
- If less than infinite resistance, repair the short to ground in the signal circuit.
- If infinite resistance.
- Test for less than 2 Ω in the Park/Neutral signal circuit wire end to wire end.
- If 2 Ω or greater, repair the open/high resistance in the signal circuit.
- If less than 2 Ω, replace the K20 Engine Control Module.
- If between 11 - 13 V
- Ignition OFF, disconnect the DT-47825-10 jumper harness from the X1 vehicle harness connector.
- Connect the DT-47825-10 jumper harness to the Q8 Control Solenoid Valve Assembly harness connector at the transmission case.
- Remove the transmission fluid pan.
- Disconnect the B15 Transmission Internal Mode Switch electrical connector from the Q8 Control Solenoid Valve Assembly.
- Test for less than 2 Ω between the ground circuit terminal 5 and terminal A at the B15 Transmission Internal Mode Switch connector on the Q8 Control Solenoid Valve Assembly.
- If 2 Ω or greater
Replace the Q8 control solenoid valve assembly.
- If less than 2 Ω
- If 2 Ω or greater
- Ignition OFF.
- Connect the DT-47825-10 jumper harness to the X1 vehicle harness connector.
- Ignition ON.
- Test for 11 - 13 V between terminal F at the B15 Transmission Internal Mode Switch connector on the Q8 Control Solenoid Valve Assembly and ground at the transmission case.
- If not between 11 - 13 V
Replace the Q8 control solenoid valve assembly.
- If between 11 - 13 V
- If not between 11 - 13 V
- Connect a 3 A fused jumper wire between terminal F at the B15 Transmission Internal Mode Switch on the Q8 Control Solenoid Valve Assembly and ground at the transmission case.
- Verify the scan tool Engine Control Module Park/Neutral Position Switch parameter displays Park/Neutral.
- If Park/Neutral is not displayed
Replace the K20 Engine Control Module.
- If Park/Neutral is displayed
- If Park/Neutral is not displayed
- Replace the B15 Transmission Internal Mode Switch.