LEMON Manuals: Even more car manuals for everyone
Home >> GMC >> 2005 >> Sierra 2500 HD, 2D Pickup, 6.6 2, RWD, Standard >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls - 6.6L (Introduction) >> Repair Instructions >> Fuel System Cooler Replacement (Pickup) >> Installation Procedure

Installation Procedure

    Fig 1: Fuel System Cooler (Pickup)
    GM737642Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  1. Install the fuel cooler support bracket (3), and bolts (2, 5) to the fuel cooler (1), if necessary.

    Tighten:  Tighten the bolts to 18 N.m (13 lb ft).

  2. Install the fuel cooler (1) to the chassis and crossover.
  3. Install the fuel cooler bolts (4, 6).

    Tighten:  Tighten the bolts to 18 N.m (13 lb ft).

  4. Connect the fuel lines at the fuel cooler (1). Refer to Quick Connect Fitting(s) Service (Metal Collar) .
  5. Lower the vehicle.
  6. Prime the fuel system. Refer to Fuel System Priming .
  7. Start the engine. If the engine stalls, repeat the above step.
  8. Once the engine starts, inspect for fuel leaks.