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Home >> GMC >> 2005 >> Sierra 1500 HD, 4WD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 7 (Engine Controls - 6.6L (Introduction)) >> Repair Instructions >> Fuel Feed Pipe Replacement >> Installation Procedure

Installation Procedure

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    Fig 1: View Of Fuel Feed Pipe & Bolts
    GM1335584Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  1. Install the fuel feed pipe.
  2. Install the fuel feed pipe nut and clip bolts.

    Tighten:  Tighten the bolts/nut to 41 N.m (30 lb ft).

  3. Fig 2: View Of Exhaust Gas Recirculation (EGR) Coolant Pipe, Hose & Bolts
    GM1335419Courtesy of GENERAL MOTORS CORP.
  4. Install the EGR coolant pipe.
  5. Install the EGR coolant pipe bolts.

    Tighten:  Tighten the bolts to 25 N.m (18 lb ft).

  6. Install the EGR coolant pipe hose.
  7. Position the EGR coolant pipe hose clamp.
  8. Fig 3: View Of Cooling Hoses, Eye Bolts & Washers
    GM1334883Courtesy of GENERAL MOTORS CORP.
  9. Lubricate a NEW washer with diesel fuel.
  10. Install the fuel injection control module upper banjo bolt and the NEW washer.

    Tighten:  Tighten the bolt to 34 N.m (25 lb ft).

  11. Connect the fuel feed line quick connect fitting. Refer to Quick Connect Fitting(s) Service (Metal Collar) .
  12. Install the water outlet tube. Refer to Water Outlet Tube Replacement (6.6L (LLY) Engine) in Engine Cooling.
  13. Prime the fuel system. Refer to Fuel System Priming .
  14. Start the engine. If the engine stalls, repeat the above step.
  15. Once the engine starts, inspect for fuel leaks.