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Home >> GMC >> 2005 >> Jimmy Part Time, Standard >> Repair and Diagnosis >> Transmission >> Manual Transmission Clutch System >> Repair Instructions >> Clutch Assembly Replacement >> Installation Procedure

Installation Procedure

    Fig 1: Aligning Cover Plate, Pressure Plate & Flywheel
    GM34078Courtesy of GENERAL MOTORS CORP.
  1. Using J 38836  for installation alignment, position the pressure plate and cover plate to the flywheel. See Special Tools .
  2. Fig 2: View Of Clutch Assembly
    GM34060Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Secure the plates to the flywheel with bolts and washers.
    • Use the marks made during removal to align the plates if using the old clutch assembly.
    • Tighten each bolt one turn at a time in order to avoid warping the clutch pressure plate cover. Use a criss-cross pattern for tightening the bolts.

      Tighten: 

      • Tighten the pressure and cover plate bolts for the NV1500 transmission to 44 N.m (33 lb ft).
      • Tighten the pressure and cover plate bolts for the NV3500 to 40 N.m (29 lb ft).

  4. Remove J 38836  from the clutch plates. See Special Tools .
  5. Install the transmission. Refer to Transmission Replacement in Manual Transmission - NV3500.
  6. Lower the vehicle.
  7. Test the transmission and clutch system for proper operation.