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Home >> GMC >> 2005 >> Jimmy Part Time, Standard >> Repair and Diagnosis >> Transmission >> Manual Trans >> Manual Transmission - Introduction >> Repair Instructions >> Transmission Replacement >> Installation Procedure

Installation Procedure

  1. Raise the transmission using the transmission jack.
  2. Place the fuel line retainers on top of the transmission.
    3. Fig 1: View Of Transmission
    GM33764Courtesy of GENERAL MOTORS CORP.
  3. Install the transmission to the engine.
    4. NOTE: Refer to Fastener Notice in Cautions and Notices.
  4. Install the transmission to engine bolts.

    Tighten:  Tighten the transmission to engine bolts to 47 N.m (35 lb ft).

  5. Install the bolt, the washer and the nut securing the wiring harness ground wires to the engine block.

    Tighten:  Tighten the ground wire nut and bolt to 47 N.m (35 lb ft).

  6. Install the wiring harness to the front crossmember.
  7. Install the clutch housing cover to the transmission.
  8. Install the clutch housing cover bolts.

    Tighten:  Tighten the clutch housing cover bolts to 10 N.m (89 lb in).

  9. Install the transmission support. Refer to Transmission Support Replacement (4WD, ZR2) or Transmission Support Replacement (RWD) in Frame and Underbody.
  10. Remove the transmission jack from the transmission.
    11. Fig 2: View Of Clutch Line & Concentric Slave Cylinder
    GM33768Courtesy of GENERAL MOTORS CORP.
  11. Install the hydraulic clutch line to the concentric slave cylinder quick connect.
  12. Install the transfer case if equipped. Refer to Transfer Case Shield Replacement in Transfer Case.
  13. Install the catalytic converter. Refer to Catalytic Converter Replacement (Utility 4.3L) in Engine Exhaust.
    14. Fig 3: Locating Electrical Connector For Vehicle Speed Sensor
    GM102878Courtesy of GENERAL MOTORS CORP.
  14. Install the wiring harness retainers to the right side of the transmission.
  15. Connect the back up switch electrical connector.
  16. Connect the vehicle speed sensor electrical connector.
  17. Install the propeller shaft. Refer to Propeller Shaft Replacement - One Piece or Propeller Shaft Replacement - Two Piece in Propeller Shaft.
  18. Fill the transmission fluid. Refer to Fluid Replacement .
  19. Lower the vehicle.
  20. Install the shift tower. Refer to Shift Tower Replacement .
  21. Bleed the clutch system. Refer to Hydraulic Clutch Bleeding in Clutch.
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