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Home >> GMC >> 2004 >> Sierra 2500 HD, 2D Pickup, 6.6 1, 4WD, Standard >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls - 6.6L (Lb7) (Introduction) >> Repair Instructions >> Fuel Sender Assembly Replacement >> Removal Procedure

Removal Procedure

  1. Remove the fuel tank. Refer to Fuel Tank Replacement (Pickup)  or Fuel Tank Replacement (Cab/Chassis - Front)  or Fuel Tank Replacement (Cab/Chassis - Rear) .
  2. Disconnect the fuel pipes from the sending unit. Refer to Quick Connect Fitting(s) Service (Plastic Collar) .
  3. Using J 44402  , remove the sending unit lock ring.
  4. Fig 1: Removing/Installing Sending Unit Lock Ring Using J 44402
    GM871947Courtesy of GENERAL MOTORS CORP.
  5. Remove the sending unit and seal. Discard the seal.
  6. Fig 2: Ending Unit And Seal
    GM871951Courtesy of GENERAL MOTORS CORP.
  7. Clean the sending unit sealing surfaces.