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Home >> GMC >> 2004 >> Jimmy 2D Utility, Part Time, Automatic >> Repair and Diagnosis >> Steering >> Steering Linkage (Non-Rack & Pinion) >> Repair Instructions >> Relay Rod Replacement (4WD) >> Installation Procedure

Installation Procedure

    Fig 1: View Of Idler Arm
    GM291252Courtesy of GENERAL MOTORS CORP.
  1. Install the idler arm ball stud to the relay rod.

    Ensure that the seal is on the stud.

  2. NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the new nut to the idler arm ball stud at the relay rod.

    Tighten:  Tighten the idler arm ball stud nut to 82 N.m (60 lb ft).

  4. Fig 2: Installing Relay Rod Ball Stud To Pitman Arm
    GM291254Courtesy of GENERAL MOTORS CORP.
  5. Install the relay rod ball stud to the pitman arm.

    Ensure that the seal is on the stud.

  6. Install the new nut to the pitman arm ball stud at the relay rod.

    Tighten:  Tighten the pitman arm ball stud nut to 83 N.m (61 lb ft).

  7. Fig 3: View Of Steering Shock Absorber
    GM291256Courtesy of GENERAL MOTORS CORP.
  8. Connect the steering shock absorber to the relay rod.
  9. Install the steering shock absorber ball stud nut at the relay rod.

    Tighten:  Tighten the steering shock absorber ball stud nut to 63 N.m (46 lb ft).

  10. Fig 4: View Of Inner Tie Rods Assembly
    GM291250Courtesy of GENERAL MOTORS CORP.
  11. Install the inner tie rod ball studs to the relay rod.

    Ensure the seal is on the stud.

  12. Install the new nuts to the inner tie rod ball studs at the relay rod.

    Tighten:  Tighten the inner tie rod ball stud nuts to 47 N.m (35 lb ft).

  13. Fig 5: View Of Differential Carrier Shield
    GM141840Courtesy of GENERAL MOTORS CORP.
  14. Install the differential carrier shield.
  15. Install the differential carrier shield mounting bolts.

    Tighten:  Tighten the differential carrier shield mounting bolts to 25 N.m (19 lb ft).

  16. Install the steering linkage shield. Refer to Steering Linkage Shield Replacement .
  17. Lower the vehicle.
  18. Adjust the front toe. Refer to Front Toe Adjustment in Wheel Alignment.