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Home >> GMC >> 2004 >> Jimmy 2D Utility, Part Time, Automatic >> Repair and Diagnosis >> Engine Performance >> System >> Engine Control System - 4.3L (Introduction) >> Repair Instructions >> Fuel Sender Assembly Replacement (Utility/Crew Cab) >> Removal Procedure

Removal Procedure

    CAUTION: Refer to Battery Disconnect Caution in Cautions and Notices.
  1. Disconnect the negative battery cable.
  2. Remove the fuel tank. Refer to Fuel Tank Replacement (Pickup) , Fuel Tank Replacement (2-Door Utility)  or Fuel Tank Replacement (4-Door Utility) .
    3. Fig 1: View Of Fuel Sender
    GM331709Courtesy of GENERAL MOTORS CORP.
    NOTE: Do Not handle the fuel sender assembly by the fuel pipes. The amount of leverage generated by handling the fuel pipes could damage the joints.
  3. Remove the fuel sender assembly retaining ring using theJ 44402  .
  4. Remove the fuel sender assembly and the seal. Discard the seal.
    CAUTION: Drain the fuel from the fuel sender assembly into an approved container in order to reduce the risk of fire and personal injury. Never store the fuel in an open container.
  5. Clean the fuel sender sealing surfaces.
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