Section 894 (Transfer Case - STEYR (Unit Repair)): Specifications
WARNING: This page is about a different car, the 2003 Pontiac Montana, 2003 Pontiac Aztek, 2003 Oldsmobile Silhouette, 2003 Chevrolet Venture, and 2003 Buick Rendezvous. However, it is still accessible from the selected car via links, so may be relevant.
Fastener Tightening Specifications
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Case-Le ft Drain Plug | 32 N.m | 24 lb ft |
| Case M10 Bolts | 60 N.m | 44 lb ft |
| Case M8 Bolts | 32 N.m | 23 lb ft |
| Differential Carrier Nut | 500 N.m | 369 lb ft |
| Extension Housing Bolts | 32 N.m | 23 lb ft |
| Extension Housing Drain Plug | 32 N.m | 23 lb ft |
| Extension Housing Fill Plug | 28 N.m | 21 lb ft |
| Flange Nut | 250 N.m | 185 lb ft |
| Holding Fixture J 44755 M10 Bolts | 50 N.m | 37 lb ft |
| Holding Fixture J 44755 M8 Bolts | 25 N.m | 18 lb ft |
| Output Driveshaft Housing M10 Bolts | 60 N.m | 44 lb ft |
| Output Driveshaft Housing M8 Bolts | 32 N.m | 23 lb ft |
| Output Driveshaft Nut | 505 N.m | 372 lb ft |
| Speed Sensor Bolt | 30 N.m | 22 lb ft |
| Transfer Case-to-Transaxle Bolts - in sequence | 50 N.m | 37 lb ft |
| Transfer Case-to-Transaxle M10 Brace Bolts | 56 N.m | 41 lb ft |
| Transfer Case-to-Transaxle M8 Brace Bolts | 32 N.m | 23 lb ft |
General Specifications
| Application | Specification | |
|---|---|---|
| Metric | English | |
| Differential Bearing Preload | 0.1-0.15 mm | 0.004-0.006 in |
| Differential Carrier Rotating Torque | 1.5 N.m | 13 lb in |
| Drive and Driven Shafts Gears Backlash | 0.2-0.3 mm | 0.0078-0.0118 in |
| Drivenshaft Rotating Torque | 1.5 N.m | 13 lb in |
| Driveshaft Bearing Preload | 0.15 mm | 0.006 in |
| Driveshaft Rotating Torque | 1.5 N.m | 13 lb in |
| Extension Housing Gear Oil Fill Quantity | 290 ml | 9.80 oz |
| Gear Ratio Front-to-Rear | 1.013:1 | |
| Idler Gear Bearing Preload | 1.02-1.78 mm | 0.004-0.007 in |