LEMON Manuals: Even more car manuals for everyone
Home >> GMC >> 2002 >> Jimmy 2D Utility, Part Time, Automatic >> Repair and Diagnosis >> Steering >> Steering Linkage (Non-Rack & Pinion) >> Repair Instructions >> Relay Rod Replacement (RWD) >> Installation Procedure

Installation Procedure

  1. Install the relay rod ball stud to the idler arm. Ensure that the seal is on the stud.
    Fig 1: Installing Relay Rod Ball Stud (RWD)
    G01670030Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE .
  2. Seat the taper using J 29193  or J 29194  .

    Tighten 

    Tighten J 29193  or J 29194  to 54 N.m (40 lb ft)

  3. Remove J 29193  or J 29194  from relay rod ball stud.
  4. Install the new nut to the relay rod ball stud at the idler arm.

    Tighten 

    Tighten the relay rod ball stud nut at the idler arm to 47 N.m (35 lb in).

    Fig 2: Seating Taper Using J 29193 Or J 29194 (RWD)
    G01670031Courtesy of GENERAL MOTORS CORP.
  5. Install the relay rod ball stud to the pitman arm. Ensure that the seal is on the stud.
    Fig 3: Installing Relay Rod Ball Stud To Pitman Arm (RWD)
    G01670032Courtesy of GENERAL MOTORS CORP.
  6. Seat the taper using J 29193  or J 29194  .

    Tighten 

    Tighten J 29193  or J 29194  to 54 N.m (40 lb ft).

  7. Remove J 29193  or J 29194  from relay rod ball stud.
  8. Install the new nut to the relay rod ball stud at the pitman arm.

    Tighten 

    Tighten the relay rod ball stud nut at the pitman arm to 48 N.m (36 lb ft).

    Fig 4: Seating Taper Using J 29193 Or J 29194 (RWD)
    G01670033Courtesy of GENERAL MOTORS CORP.
  9. Install the inner tie rod ball studs to the relay rod.

    Ensure that the seal is on the stud.

  10. Seat the taper using J 29193  or J 29194  .

    Tighten 

    Tighten J 29193  or J 29194  to 54 N.m (40 lb ft).

  11. Remove J 29193  or J 29194  from relay rod ball stud.

    Repeat steps 10 and 11 for opposite inner tie rod to relay rod.

  12. Install the new nuts to the inner tie rod ball studs.

    Tighten 

    Tighten the inner tie rod ball studs nuts to 47 N.m (35 lb ft).

  13. Lower the vehicle.
  14. Adjust the front toe. Refer to FRONT TOE ADJUSTMENT .
    Fig 5: Installing Inner Tie Rod Ball Stud Nuts (RWD)
    G01670034Courtesy of GENERAL MOTORS CORP.