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Removal Procedure

WARNING: This page is about a different car, the 2004 Pontiac Vibe. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the engine and transaxle from the vehicle. Refer to Engine Replacement in Engine Mechanical.
  2. Place a drain pan or suitable container under the transfer case assembly.
    3. Fig 1: Transfer Case Drain Plug And Gasket
    GM840167Courtesy of GENERAL MOTORS CORP.
  3. Remove the transfer case drain plug and gasket (1).
  4. Drain the transfer case.
    5. Fig 2: Engine Mount Bracket
    GM840615Courtesy of GENERAL MOTORS CORP.
  5. Remove the left rear engine mount bracket (1) from the engine block.
    6. Fig 3: Transfer Case Bracket Bolts And Upper/Lower Bolts
    GM840160Courtesy of GENERAL MOTORS CORP.
  6. Remove the upper 2 bolts (1) from the transfer case bracket.
  7. Remove the lower 3 bolts (3) from the transfer case bracket.
  8. Remove the bracket from the transfer case.
  9. Remove the 4 right transfer case bracket bolts (2), then remove the bracket from the transfer case.
    10. Fig 4: Front/Rear Transfer Case Retaining Nuts
    GM840677Courtesy of GENERAL MOTORS CORP.
  10. Remove the 2 front transfer case retaining nuts (2).
  11. Remove the 4 rear transfer case retaining nuts (1).
  12. Using a soft faced hammer, gently dislodge the transfer case from the transaxle assembly.
  13. Slide the transfer case horizontally to remove it from the mounting studs.
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