Transfer Case

WARNING: This page is about a different car, the 2023 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.

For information on Ford Color Coded Illustrations refer to OEM COLOR CODING

If removed, install the vibration damper to the transfer case.
Torque: 177 lb.in (20 Nm)

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NOTE: The help of an assistant will be required.

Position the transfer case on the crossmember.

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NOTE: The help of an assistant will be required.

Position the transfer case to the transmission and onto the output shaft.

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NOTE: Do not reuse the old transfer case-to-transmission bolts.

Install new transfer case-to-transmission bolts.

Torque: 168 lb.in (19 Nm)

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NOTE: Do not reuse the old transfer case-to-transmission bolts.

Install new transfer case-to-transmission bolts.

Torque: 168 lb.in (19 Nm)

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Install the transmission support insulator. Refer to: Transmission Support Insulator . Refer to: Transmission Support Insulator . Refer to: Transmission Support Insulator .
Connect the vent hose to the transfer case.

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Attach the harness retainer clip to the transfer case.

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Connect the shift motor electrical connector and attach the harness retainer clip to the transfer case.

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NOTE: Align the index marks made during removal.

Install the rear driveshaft. Refer to: Rear Driveshaft .
NOTE: Align the index marks made during removal.

Install the front driveshaft. Refer to: Front Driveshaft .
Check the transfer case fluid level. Refer to: Transfer Case Draining and Filling .
If equipped.Position the skid plate and install the skid plate bolts.
Torque: 177 lb.in (20 Nm)

Courtesy of FORD MOTOR COMPANY