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Home >> Ford >> 2024 >> F-150 Lightning Flash >> Repair and Diagnosis >> External Pages >> Different car >> Section 1033 (Transfer Case) >> Installation >> Transfer Case

Transfer Case

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  1. If removed, install the vibration damper to the transfer case.

    Torque: 177 lb.in (20 Nm)

    GFD684680Courtesy of FORD MOTOR COMPANY
  2. NOTE: The help of an assistant will be required.

    Position the transfer case on the crossmember.

    GFD684778Courtesy of FORD MOTOR COMPANY
  3. NOTE: The help of an assistant will be required.

    Position the transfer case to the transmission and onto the output shaft.

    GFD684779Courtesy of FORD MOTOR COMPANY
  4. NOTE: Do not reuse the old transfer case-to-transmission bolts.

    Install new transfer case-to-transmission bolts.

    Torque: 168 lb.in (19 Nm)

    GFD684780Courtesy of FORD MOTOR COMPANY
  5. NOTE: Do not reuse the old transfer case-to-transmission bolts.

    Install new transfer case-to-transmission bolts.

    Torque: 168 lb.in (19 Nm)

    GFD684781Courtesy of FORD MOTOR COMPANY
  6. Install the transmission support insulator. Refer to: Transmission Support Insulator - 10R80 . Refer to: Transmission Support Insulator - 10R80MHT .
  7. Connect the vent hose to the transfer case.
    GFD684659Courtesy of FORD MOTOR COMPANY
  8. Attach the harness retainer clip to the transfer case.
    GFD684658Courtesy of FORD MOTOR COMPANY
  9. Connect the shift motor electrical connector and attach the harness retainer clip to the transfer case.
    GFD684782Courtesy of FORD MOTOR COMPANY
  10. NOTE: Align the index marks made during removal.

    Install the rear driveshaft. Refer to: Rear Driveshaft .

  11. NOTE: Align the index marks made during removal.

    Install the front driveshaft. Refer to: Front Driveshaft .

  12. Check the transfer case fluid level. Refer to: Transfer Case Draining and Filling .
  13. If equipped. Position the skid plate and install the skid plate bolts.

    Torque: 177 lb.in (20 Nm)

GFD684783Courtesy of FORD MOTOR COMPANY