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Engine Mount LH: Installation

4x2/4x4 

  1. Clean the engine mount-to-cylinder block and engine mount-to-frame mating surfaces of any dirt or foreign material prior to installation.
  2. NOTE: If necessary, the following 4 steps are to install the LH engine mount insulator-to-cylinder block bracket.

    Install the LH engine mount-to-cylinder block bracket and install the new bolts in the sequence shown below.

    Torque: 77 Nm

    GFD859118Courtesy of FORD MOTOR COMPANY
  3. Attach the generator wiring harness retainer to the engine block.
    GFD859119Courtesy of FORD MOTOR COMPANY
  4. Attach the generator wiring harness to the engine front cover.
    GFD859115Courtesy of FORD MOTOR COMPANY
  5. Attach the generator wiring harness to the oil filter adapter.
    GFD859114Courtesy of FORD MOTOR COMPANY
  6. If removed, install a new engine mount-to-frame nut plate.
    GFD859120Courtesy of FORD MOTOR COMPANY
  7. Clean the engine mount-to-frame mating surfaces of any dirt or foreign material prior to installation.
    GFD859121Courtesy of FORD MOTOR COMPANY
  8. Install the LH engine mount.
    GFD859122Courtesy of FORD MOTOR COMPANY
  9. Rotate the LH engine mount and position to the frame.
    GFD859123Courtesy of FORD MOTOR COMPANY
  10. Hand start the new engine mount-to-frame bolts. Do not torque at this time.
    GFD859124Courtesy of FORD MOTOR COMPANY

    4x4 

  11. NOTE: Use care when positioning the front axle housing or the vacuum lines to the axle solenoid may become disconnected or damaged.

    Using an adjustable stand, raise the front axle carrier into position.Use the General Equipment: Vehicle/Axle Stands

    GFD859125Courtesy of FORD MOTOR COMPANY
  12. NOTE: It may be necessary to reposition the axle assembly to prevent interference with the steering components when installing the bolt.

    Install the new upper front axle carrier mounting bushing nut and the bolt finger tight.

    GFD859126Courtesy of FORD MOTOR COMPANY
  13. Install the new axle shaft housing carrier bushing nut and the bolt finger tight.
    GFD859127Courtesy of FORD MOTOR COMPANY
  14. Install the new lower front axle carrier mounting bushing bolt.

    Torque: 175 Nm

    GFD859128Courtesy of FORD MOTOR COMPANY
  15. Tighten the axle shaft housing carrier bushing bolt.

    Torque: 175 Nm

    GFD859129Courtesy of FORD MOTOR COMPANY
  16. Tighten the upper front axle carrier mounting bushing bolt.

    Torque: 175 Nm

    GFD859130Courtesy of FORD MOTOR COMPANY
  17. Remove the adjustable stand.Use the General Equipment: Vehicle/Axle Stands
    GFD859106Courtesy of FORD MOTOR COMPANY
  18. Install the steering gear boot.
    GFD859105Courtesy of FORD MOTOR COMPANY
    1. Position back the steering column shaft U-joint to the steering gear.
    2. WARNING: Install a new steering column shaft bolt. Reuse could result in bolt failure and loss of vehicle control. Failure to follow this instruction may result in serious injury to vehicle occupant(s).

      Install a new steering column shaft bolt.

      Torque: 30 Nm

    GFD859131Courtesy of FORD MOTOR COMPANY
  20. Remove the holding device from the steering wheel.
    GFD858033Courtesy of FORD MOTOR COMPANY

    4x2/4x4 

  21. NOTE: Only use hand tools when removing or installing the engine mount-to-frame bolts or damage to the engine mount-to-frame nut plate can occur.

    Torque the LH engine mount-to-frame bolts in the sequence shown below.

    Torque: 175 Nm

    GFD859132Courtesy of FORD MOTOR COMPANY
  22. Lower the engine to the installed position.
    GFD859133Courtesy of FORD MOTOR COMPANY
  23. NOTE: Only use hand tools when loosening or tightening the engine mount through bolts or damage to the engine mount-to-cylinder block bracket can occur.

    Install the new LH engine mount through bolt.

    Torque: 350 Nm

    GFD859134Courtesy of FORD MOTOR COMPANY
  24. NOTE: Only use hand tools when loosening or tightening the engine mount through bolts or damage to the engine mount-to-cylinder block bracket can occur.

    Install the new RH engine mount through bolt.

    Torque: 350 Nm

    GFD859135Courtesy of FORD MOTOR COMPANY
  25. NOTE: Only use hand tools when loosening or tightening the transmission mount-to-crossmember nuts or damage to the transmission mount can occur.

    Remove and discard the transmission mount-to-crossmember nuts. Install new transmission mount-to-crossmember nuts.

    Torque: 115 Nm

    GFD859098Courtesy of FORD MOTOR COMPANY
  26. Install the new RH catalytic converter-to-turbocharger nuts.

    Torque: 40 Nm

    GFD859136Courtesy of FORD MOTOR COMPANY
  27. Install the new LH catalytic converter-to-turbocharger nuts.

    Torque: 40 Nm

    GFD859137Courtesy of FORD MOTOR COMPANY
  28. If equipped.Install the front driveshaft. Refer to: Front Driveshaft .
  29. If equipped.Install the LH heat shield and bolts.

    Torque: 20 Nm

    GFD859102Courtesy of FORD MOTOR COMPANY
  30. If equipped.

    • Install the underbody shield and the bolts.

      Torque: 40 Nm

    • Install the underbody shield and the bolts.

      Torque: 8 Nm

    GFD859092Courtesy of FORD MOTOR COMPANY
    • If equipped.Install the transmission housing cover and attach the retainer.

    • Install the bolts.

      Torque: 8 Nm

    GFD859091Courtesy of FORD MOTOR COMPANY
  32. If equipped.Remove the front skid plate.

    Torque: 40 Nm

    GFD859094Courtesy of FORD MOTOR COMPANY
  33. If equipped.Remove the engine skid plate.

    Torque: 40 Nm

    GFD859093Courtesy of FORD MOTOR COMPANY
  34. If equipped.Install the skid plate.

    Torque: 40 Nm

    GFD859095Courtesy of FORD MOTOR COMPANY
  35. Remove the special tools.Remove Special Service Tool: 303-F070 Support Bar, Engine., 303-1246 Engine Spreader Bar., 303-1654 Lift Eyes.
    GFD859090Courtesy of FORD MOTOR COMPANY
  36. Install the air deflector and pin-type retainers.
    GFD859087Courtesy of FORD MOTOR COMPANY
  37. Install the air cleaner inlet tube, pin-type retainers and bolt.
    GFD859086Courtesy of FORD MOTOR COMPANY
  38. NOTE: Align the index marks made during hinge removal.

    On both sides.

    1. Install the hood hinge bolts.

      Torque: 30 Nm

    2. Install the fender to hood hinge bolts.

      Torque: 9 Nm

    GFD859138Courtesy of FORD MOTOR COMPANY
  39. Install the struts.
    GFD859085Courtesy of FORD MOTOR COMPANY
  40. NOTE: Align the index marks made during hood removal.

    Install the hood and the nuts.

    Torque: 22.5 Nm

    GFD859084Courtesy of FORD MOTOR COMPANY
  41. Install the right rear ignition coil. Refer to: Ignition Coil-On-Plug .
  42. Install the intake manifold. Refer to: Intake Manifold .
  43. Install the CAC outlet pipe. Refer to: Charge Air Cooler (CAC) Outlet Pipe .
  44. Install the CAC intake pipe. Refer to: Charge Air Cooler (CAC) Intake Pipe .
  45. Install the cowl panel. Refer to: Cowl Panel .
  46. Start and check the exhaust system for leaks.
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