LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2024 >> Expedition Timberline >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine >> Removal And Installation >> Engine Front Cover >> Removal

Engine Front Cover: Removal

NOTE: During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces that enters the oil passages, coolant passages or the oil pan, may cause engine failure.
  1. With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting .
  2. Release the fuel system pressure. Refer to: Fuel System Pressure Release .
  3. Remove the following items:

    1. Remove the undershields. Refer to: Engine Front Undershield . Refer to: Engine Rear Undershield .
    2. Remove the charge air cooler outlet pipe. Refer to: Charge Air Cooler (CAC) Outlet Pipe .
    3. Remove the LH valve cover. Refer to: Valve Cover LH .
    4. Remove the RH valve cover. Refer to: Valve Cover RH .
    5. Remove the thermostat housing. Refer to: Thermostat Housing .
    6. Remove the coolant pump. Refer to: Coolant Pump .
    7. Remove the crankshaft front seal. Refer to: Crankshaft Front Seal .
    8. Remove the A/C compressor. Refer to: Air Conditioning (A/C) Compressor .

  4. Remove the oil pan plug and drain the engine oil.Use the General Equipment: Oil Drain Equipment

    Torque: 27 Nm

    GFD858965Courtesy of FORD MOTOR COMPANY
  5. Remove and discard the engine oil filter.Use the General Equipment: Oil Drain Equipment
    GFD859050Courtesy of FORD MOTOR COMPANY
  6. Remove the fasteners and position the wiring harness aside.
    GFD859051Courtesy of FORD MOTOR COMPANY
  7. Disconnect the generator electrical connector, position the B+ wire protective cover and remove the nut and the B+ wire.
    GFD859052Courtesy of FORD MOTOR COMPANY
  8. Remove the nut, bolt and the generator.
    GFD859053Courtesy of FORD MOTOR COMPANY
  9. Remove the generator stud.
    GFD859054Courtesy of FORD MOTOR COMPANY
    • Remove the bolts and the accessory drive belt tensioner.

    • Remove the bolt and the accessory drive belt idler pulley.

    GFD859055Courtesy of FORD MOTOR COMPANY
  11. Disconnect the electrical connector, remove the bolts and position cabin heater coolant pump aside.
    GFD859056Courtesy of FORD MOTOR COMPANY
  12. Disconnect the oil pump electrical connector, detach the pin-type retainers and position the wire harness aside.
    GFD859057Courtesy of FORD MOTOR COMPANY
  13. Disconnect the generator wiring from the engine front cover.
    GFD859058Courtesy of FORD MOTOR COMPANY
  14. Remove the nut and position out the transmission cooler tube bracket.
    GFD859059Courtesy of FORD MOTOR COMPANY
  15. Position out the engine wiring harness.
    GFD859060Courtesy of FORD MOTOR COMPANY
  16. Remove the transmission cooler bracket stud.
    GFD859061Courtesy of FORD MOTOR COMPANY
  17. Remove the engine front cover bolts.
    GFD859062Courtesy of FORD MOTOR COMPANY
  18. Using a pry tool on the pry pads shown below, remove the engine front cover.
    GFD859063Courtesy of FORD MOTOR COMPANY
  19. Using the special tools, remove the engine front cover to coolant pipe seal and discard.Use Special Service Tool: 205-150 (T80T-4000-S) Installer, Spindle Bearing., 205-153 (T80T-4000-W) Handle.
    GFD859064Courtesy of FORD MOTOR COMPANY
  20. Using the special tools, remove and discard the oil pump electrical connector seal and discard.Use Special Service Tool: 205-153 (T80T-4000-W) Handle.Install Special Service Tool: 205-142 (T80T-4000-J) Installer, Differential Bearing Cone.
GFD859065Courtesy of FORD MOTOR COMPANY
scientia non olet · About LEMON Manuals