Front Subframe: Installation
- Raise the subframe assembly and position it to the vehicle.
Use Special Service Tool: 300-OTC1585AE Powertrain Lift.
Use the General Equipment: Wooden Block
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NOTE: Align reference marks made during removal.NOTE: Only tighten the bolts finger tight at this stage.
Install the new forward subframe bolts.
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NOTE: Only tighten the bolts finger tight at this stage.
Install the subframe brackets and the bolts.
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NOTE: Only tighten the bolts finger tight at this stage.
Install the new rearward subframe bolts.
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NOTE: While tightening the subframe bolts, make sure the front subframe does not move.
Tighten the new forward subframe bolts.
Torque
: 173 lb.ft (235 Nm)
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NOTE: While tightening the subframe bolts, make sure the front subframe does not move.
- Tighten the new rearward subframe bolts.
Torque:
Stage 1: 76 lb.ft (103 Nm)
Stage 2: 270°
- Tighten the subframe bracket bolts.
Torque
: 35 lb.ft (48 Nm)
- Tighten the new rearward subframe bolts.
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NOTE: 2.0L EcoBoost.
Clip the harness and connect the EPAS electrical connectors.
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NOTE: 2.7L EcoBoost.
Clip the harness and connect the EPAS electrical connectors.
- If equipped Position the steering gear heat shield and install the retainers.
Torque
: 71 lb.in (8 Nm)
- Connect the body harness pushpin to the front of the subframe.
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NOTE: 2.0L EcoBoost.
Install the exhaust support bracket and the retainers.
Torque
: 18 lb.ft (25 Nm)
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NOTE: 2.0L EcoBoost vehicle shown in illustration, others similar.
Install the front crossmember brace and the retainers.
Torque
: 30 lb.ft (40 Nm)
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NOTE: 2.0L EcoBoost.
Clean, apply adhesive and install the roll restrictor bolt.
Material
: Motorcraft® Threadlock 262 / TA-26 (WSK-M2G351-A6)
Torque
: 85 lb.ft (115 Nm)
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NOTE: 2.7L EcoBoost.
Clean, apply adhesive and install the roll restrictor bolt.
Material
: Motorcraft® Threadlock 262 / TA-26 (WSK-M2G351-A6)
Torque
: 85 lb.ft (115 Nm)
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NOTE: 2.7L EcoBoost.
Install the exhaust flexible pipe. Refer to: Exhaust Flexible Pipe - 2.7L EcoBoost (238kW/324PS).
- On both sides. Position the ball joint into the wheel knuckle and install the new ball joint pinch bolt and nut.
Torque
: 76 lb.ft (103 Nm)
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NOTE: The front suspension height sensor must be disconnected from the lower control arm prior to servicing suspension components or damage to the suspension height sensor and/or the vehicle dynamic suspension system may occur. The sensor will need to be recalibrated after reassembly.
If equipped
- Connect the front height sensor electrical connector.
- Position the front height sensor wire harness and clip the harness to the front height sensor.
- Position the front height sensor arm bracket and install the front height sensor arm bracket bolt.
Torque
: 177 lb.in (20 Nm)
- To install, reverse the removal procedure.
- Install the wheels and tires. Refer to: Wheel and Tire .
- Connect the battery ground cable. Refer to: Battery Disconnect and Connect .
- Check and if necessary adjust front toe. Refer to: Front Toe Adjustment . Refer to: Front Toe Adjustment - Vehicles With: Adaptive Steering .