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Section 1095 (Engine - 2.3L ECOBOOST (201KW/273PS)): Installation: Engine

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Special Tool(s) / General Equipment 

Floor Crane
Hose Clamp Remover/Installer
  1. Inspect the engine block dowels. If the dowels are damaged or missing, install new engine block dowels.
    GFD673042Courtesy of FORD MOTOR COMPANY
  2. With the aid of an assistant and using the floor crane, install the engine. Use the General Equipment: Floor Crane
    GFD672791Courtesy of FORD MOTOR COMPANY
    1. Make sure the engine mount tab is aligned with the slot on the LH engine mount bracket/oil filter adapter.
    2. Make sure the engine mount tab is aligned with the slot on the RH engine mount bracket.
    GFD673043Courtesy of FORD MOTOR COMPANY
  4. NOTE: Make sure the engine mount tabs are aligned with the slots on the engine mount bracket.

    Install the RH engine mount nut finger tight.

    GFD673044Courtesy of FORD MOTOR COMPANY
  5. NOTE: Make sure the engine mount tabs are aligned with the slots on the engine mount bracket.

    Install the LH engine mount nut finger tight.

    GFD673045Courtesy of FORD MOTOR COMPANY
  6. Remove the engine lift equipment. Use the General Equipment: Floor Crane
    GFD672790Courtesy of FORD MOTOR COMPANY
  7. Position the wiring harness retainer from the rear engine lift eye.
    GFD672789Courtesy of FORD MOTOR COMPANY
  8. Tighten the RH engine mount nut.

    Torque: 92 lb.ft (125 Nm)

    GFD673044Courtesy of FORD MOTOR COMPANY
  9. Install the RH rear side splash shield and the 9 retainers (8 shown below).
    GFD672639Courtesy of FORD MOTOR COMPANY
  10. Tighten the LH engine mount nut.

    Torque: 92 lb.ft (125 Nm)

    GFD673045Courtesy of FORD MOTOR COMPANY
  11. Remove the support and position the A/C compressor and tighten the bolts.

    Torque: 18 lb.ft (25 Nm)

    GFD673046Courtesy of FORD MOTOR COMPANY
  12. Install the A/C shield and the nuts.

    Torque: 71 lb.in (8 Nm)

    GFD672536Courtesy of FORD MOTOR COMPANY
  13. Connect the lower radiator hose to the radiator. Use the General Equipment: Hose Clamp Remover/Installer
    GFD672785Courtesy of FORD MOTOR COMPANY
  14. Position the generator and install the nut and bolts.

    Torque: 18 lb.ft (25 Nm)

    GFD672784Courtesy of FORD MOTOR COMPANY
  15. If equipped with 4X4, position the axle vent tube and install the bolt to the LH engine mount bracket.

    Torque: 17 lb.ft (23 Nm)

    GFD672783Courtesy of FORD MOTOR COMPANY
    • Position the ground wiring harness and install the bolt to the LH side of block.

      Torque: 177 lb.in (20 Nm)

    • Install the ground bolt.

      Torque: 97 lb.in (11 Nm)

    GFD673047Courtesy of FORD MOTOR COMPANY
  17. Connect the battery harness retainers to the starter motor bracket.
    GFD672781Courtesy of FORD MOTOR COMPANY
  18. If equipped, connect the block heater wiring harness electrical connector and retainers.
    GFD672780Courtesy of FORD MOTOR COMPANY
  19. Install transmission cooler and hose assembly and connect the coolant hoses quick release couplings. Refer to: Quick Release Coupling .
    GFD672779Courtesy of FORD MOTOR COMPANY
    • Position the fuel tubes and attach the fuel tubes clips to the bracket.

    • Connect the wiring harness electrical connector and retainer.

    GFD672778Courtesy of FORD MOTOR COMPANY
  21. Install a new catalytic converter gasket.
    GFD673048Courtesy of FORD MOTOR COMPANY
  22. Position the catalytic converter and install the new nuts.

    Torque: 30 lb.ft (40 Nm)

    GFD673049Courtesy of FORD MOTOR COMPANY
  23. Connect the catalyst monitor sensors electrical connector and the wiring harness retainers.
    GFD672775Courtesy of FORD MOTOR COMPANY
  24. Install the transmission. Refer to: Transmission .
    • Connect the start\stop pump hose to the coolant tube. Use the General Equipment: Hose Clamp Remover/Installer

    • Connect the degas bottle hose to coolant tube. Use the General Equipment: Hose Clamp Remover/Installer

    GFD672774Courtesy of FORD MOTOR COMPANY
    • Connect the heater hose to the coolant tube. Use the General Equipment: Hose Clamp Remover/Installer

    • Connect the degas bottle hose to coolant tube. Use the General Equipment: Hose Clamp Remover/Installer

    GFD672773Courtesy of FORD MOTOR COMPANY
  27. Connect the upper radiator hose to coolant tube. Use the General Equipment: Hose Clamp Remover/Installer
    GFD672772Courtesy of FORD MOTOR COMPANY
  28. NOTE: Use a commercially available end cap oil filter wrench.

    Lubricate the new engine oil filter sealing surface with clean engine oil and install.

    Torque: Stage 1: 71 lb.in (8 Nm) | Stage 2: 180°

    GFD672504Courtesy of FORD MOTOR COMPANY
    • Install the LH fender splash shield and the 6 retainers (5 shown below).

    • Install the LH fender splash shield bolts.

      Torque: 106 lb.in (12 Nm)

    GFD672618Courtesy of FORD MOTOR COMPANY
  30. Install the RH and LH front wheels and tires. Refer to: Wheel and Tire .
    1. Install the CAC inlet pipe assembly and tighten the clamp.

      Torque: 44 lb.in (5 Nm)

    2. Install the CAC inlet pipe and release the retainers from the locking notches.
    GFD673050Courtesy of FORD MOTOR COMPANY
    • Install the CAC pipe assembly bolt.

      Torque: 177 lb.in (20 Nm)

    • Tighten the turbocharger clamp.

      Torque: 44 lb.in (5 Nm)

    GFD672769Courtesy of FORD MOTOR COMPANY
  33. Connect the electrical connector and retainer for CAC diverter valve.
    GFD672768Courtesy of FORD MOTOR COMPANY
    • Install the new crankcase vent tube.

    • If the replacement crankcase vent tube part comes with no crankcase pressure sensor, reprogram the PCM. Refer to: Module Programming .

    • If the replacement crankcase vent tube came without a crankcase pressure sensor, tape the wiring harness electrical connector back to the wiring harness.

    • If the replacement crankcase vent tube comes with a crankcase pressure sensor, connect the wiring harness electrical connector.

    GFD672751Courtesy of FORD MOTOR COMPANY
  35. Connect the PCM electrical connector and attach the wiring harness retainer.
    GFD672767Courtesy of FORD MOTOR COMPANY
  36. Connect the engine harness electrical connector.
    GFD672766Courtesy of FORD MOTOR COMPANY
  37. Install the CAC outlet pipe and release the retainers from the locking notches.
    GFD673051Courtesy of FORD MOTOR COMPANY
  38. Position the CAC outlet pipe and tighten the clamp.

    Torque: 44 lb.in (5 Nm)

    GFD672764Courtesy of FORD MOTOR COMPANY
  39. Position the brake vacuum tube assembly and connect the quick release coupling and retainer to the intake manifold. Refer to: Quick Release Coupling .
    GFD672763Courtesy of FORD MOTOR COMPANY
  40. Install and connect the brake vacuum tube. Refer to: Quick Release Coupling .
    GFD672762Courtesy of FORD MOTOR COMPANY
  41. Install and connect the EVAP tubes and retainers. Refer to: Quick Release Coupling .
    GFD672761Courtesy of FORD MOTOR COMPANY
  42. Position the fuel tube and connect the spring lock coupling. Refer to: Spring Lock Couplings .
    GFD672760Courtesy of FORD MOTOR COMPANY
  43. NOTE: When installing the high-pressure fuel pump noise insulator, spreading the openings will reduce the risk of damage.

    Install the high-pressure fuel pump noise insulator.

    GFD672759Courtesy of FORD MOTOR COMPANY
  44. Install the high-pressure fuel pump crash bracket and the bolts.

    Torque: 97 lb.in (11 Nm)

    GFD672758Courtesy of FORD MOTOR COMPANY
  45. Connect the HO2S sensor electrical connector.
    GFD672757Courtesy of FORD MOTOR COMPANY
  46. Install the following items:

    1. Install the EVAP canister purge valve. Refer to: Evaporative Emission Canister Purge Valve .
    2. Install the accessory drive belt. Refer to: Accessory Drive Belt .
    3. Install the lower cooling fan shrouds. Refer to: Cooling Fan Lower Shroud .
    4. Install the cooling fan. Refer to: Cooling Fan .
    5. Install the air cleaner outlet pipe. Refer to: Air Cleaner Outlet Pipe .
    6. Install the cowl panel. Refer to: Cowl Panel .
    7. Install the hood.

  47. If equipped, install the rear skid plate and the bolts.

    Torque: 22 lb.ft (30 Nm)

    GFD672595Courtesy of FORD MOTOR COMPANY
  48. If equipped, install the front skid plate and the bolts.

    Torque: 22 lb.ft (30 Nm)

    GFD672535Courtesy of FORD MOTOR COMPANY
  49. Install and the upper air deflector and the retainers.
    GFD672616Courtesy of FORD MOTOR COMPANY
  50. Install the air cleaner inlet pipe and the bolts.

    Torque: 22 lb.in (2.5 Nm)

    GFD672615Courtesy of FORD MOTOR COMPANY
  51. Fill the engine with clean engine oil. Refer to: Specifications .
    GFD672507Courtesy of FORD MOTOR COMPANY
  52. Pressurize the fuel system. Refer to: Fuel System Pressure Release .
  53. Fill the cooling system. Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding .
  54. Start and check the exhaust system for leaks.
  55. Use the Powertrain Control Module (PCM) Misfire Monitor Profile Correction routine in the diagnostic scan tool.
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