Intermediate Shaft: Installation

WARNING: This page is about a different car, the 2023 Ford Bronco Sport. However, it is still accessible from the selected car via links, so may be relevant.

Lubricate the new intermediate shaft bearing O-ring seal before installation with the specified material.
- Material: Motorcraft® MERCON® ULV Automatic Transmission Fluid / XT-12-QULV (WSS-M2C949-A,) (MERCON® ULV)
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Install the new intermediate shaft bearing O-ring seal.

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1. Install the intermediate shaft in the PTU until the shaft flange is flush with the PTU housing.
2. NOTE: Don't tap on the flange ears.
3. NOTE: If necessary, tap on the bearing housing around the seal flange.
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Install new bolts.
Torque: 18 lb.ft (25 Nm)

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Install the new circlip and O-ring seal on the intermediate shaft.

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Install the front halfshaft RH. Refer to: Front Halfshaft RH .