Common Specifications & Procedures

MAVERICK COMMON SPECIFICATIONS & PROCEDURES

System			Specifications/Procedures
Air Conditioning
Service			Specifications
Torque			Refer to the appropriate component in Removal And Installation .
Axle Nut/Hub Nut
Torque			LH & RH FWD Stage 1: 74 lb.ft (100 Nm) Stage 2: 60° RH AWD Stage 1: 76 lb.ft (103 Nm) Stage 2: 2.45°
Battery			Specifications
Brakes
Bleeding Sequence			RR, LR, RF, LF Brake System Pressure Bleeding - Vehicles With: Electric Brake Booster Brake System Pressure Bleeding - Vehicles With: Vacuum Brake Booster
Front Disc Brakes w/Torque			Refer to appropriate component in Removal And Installation
Rear Disc Brakes w/Torque			Refer to appropriate component in Removal And Installation
Charging
Generator w/Torque
	2.0L EcoBoost (177kW/240PS) - MI4		Generator Bolt: 18 lb.ft (25 Nm)
Drive Belts
Adjustment
		2.0L EcoBoost (177kW/240PS) - MI4	Accessory Drive Belt
Belt Routing
	2.0L EcoBoost (177kW/240PS) - MI4		Accessory Drive - Component Location
Engine Cooling
General Service Specifications
	2.0L EcoBoost (177kW/240PS) - MI4		Specifications
	2.5L Duratec - Hybrid (121kW 164PS) (S3)		Specifications
Radiator Cap Pressure			120 kPa (17.4 psi) to 150 kPa (21.7 psi)
	Radiator Pressure Test (Removed From The Vehicle)		138 kPa (20 psi)
Thermostat R & I
	2.0L		Thermostat
	2.5L		Thermostat Housing
Water Pump R & I
	2.0L		Coolant Pump
	2.5L		Coolant Pump
Engine Mechanical
2.0L
	Compression		Specifications
	Oil pressure @ 1, 500 rpm with engine oil temperature between 121.9 - 175.9 °F (50 - 80 °C)		27.6 - 37.7 psi (190 - 260 kPa)
	Overhaul		Specifications
	Torque		Refer to the appropriate procedure in Removal and Installation
2.5L
Compression			Specifications
Oil pressure (hot @ 2, 000 rpm)			200-414 kPa (29.0-60 psi)
Overhaul			Specifications
Torque			Refer to appropriate component in Removal and Installation
Fluid Specifications			See FLUIDS under MAINTENANCE tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button.
Flywheel/Flex Plate Torque
2.0L			For tightening sequence, refer to Flexplate . Stage 1: 37 lb.ft (50 Nm) Stage 2: 59 lb.ft (80 Nm) Stage 3: 83 lb.ft (112 Nm)
2.5L			For Tightening Sequence Refer to Flywheel Stage 1: 37 lb.ft (50 Nm) Stage 2: 59 lb.ft (80 Nm) Stage 3: 83 lb.ft (112 Nm)
Fuel System
Fuel Filter Location			The system contains 3 to 5 filtering or screening devices. The fuel intake filter or screen is a fine nylon mesh filter mounted on the intake side of the fuel pump. It is part of the assembly and cannot be repaired separately. The filter/screen at the fuel rail port of the injectors is part of the fuel injector assembly and cannot be repaired separately The filter/screen at fuel inlet side of the fuel pressure regulator is part of the regulator assembly and cannot be repaired separately. The fuel filter assembly is located between the fuel pump and injectors. This filter may be a lifetime fuel filter located in the fuel pump assembly or an external 3 port inline filter that allows clean fuel to return to the fuel tank. A new filter may be installed for the external filter. The fuel filter sock is located on the fuel pump assembly between the reservoir and the fuel tank.The fuel filter sock is located on the fuel pump assembly between the reservoir and the fuel tank.
Fuel Filter R & I
	2.0L		Fuel Pump And Sender Unit
	2.5L		Fuel Pump And Sender Unit
Pressure Release Procedure
	2.0L		Fuel System Pressure Release
	2.5L		Fuel System Pressure Release
Pressure Specification
	2.0L		Specifications
	2.5L		Specifications
Fuel Pressure Test Procedure
	2.0L		Fuel System Pressure Check
	2.5L		Fuel System Pressure Check
Ignition
Firing Order & Cylinder Identification			Firing Order & Cylinder Identification
Ignition Wires (Routing)			Engines are equipped with Coil-on-plug ignition.
Spark Plugs
2.0L
	Type		CYFS 12Y RT3
	Gap		0.030 In. (0.75 mm)
	Torque		106 In. Lbs. (12 N.m)
2.5L
Type			AYFS 32Y R
Gap			0.051 in (1.3 mm)
Torque			106 lb.in (12 Nm)
Starting
Starter
	2.0L		Specifications
Torque
	2.0L		For removal and installation, refer to Starter Motor . Starter Motor Bracket Nuts 97 lb.in (11 Nm) Stud Bolts 35 lb.ft (47.5 Nm)
Wheel Alignment
Adjustment Specifications			Specifications
Torque			Refer to the appropriate procedure in General Procedures
Wheel & Tire
Wheel Lug Nut Torque			For tightening sequence, refer to Wheel And Tire 150 lb.ft (204 Nm)