Power Transfer Unit

WARNING: This page is about a different variant/trim than selected.

For information on Ford Color Coded Illustrations refer to OEM COLOR CODING

NOTE: This step is only necessary when installing a new PTU or replacing a PTU seal.

Install the PTU heat shield.

Torque: 89 lb.in (10 Nm)

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NOTE: This step is only necessary when installing a new PTU or replacing a PTU seal.

Install the PTU temperature sensor harness bracket.

Torque: 97 lb.in (11 Nm)

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Install the new PTU to transmission compression seal.

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Install the PTU and mounting bolts.
Torque: 76 lb.ft (103 Nm)

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Install the new PTU bolts.
Torque: 76 lb.ft (103 Nm)

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Install the PTU support bracket and bolts.
Torque: 35 lb.ft (48 Nm)

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Install the vent hose retainer.

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NOTE: The PTU vent hose should be replaced whenever a new PTU is installed.

Connect the PTU vent hose.

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Connect the PTU temperature sensor. Connect the actuator motor connectors and retainers.

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Install the intermediate shaft. Refer to: Intermediate Shaft .
NOTE: Make sure that the installation marks are aligned.

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Install new PTU flange bolts.
Torque: 26 lb.ft (35 Nm)

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Install the catalytic converter. Refer to: Catalytic Converter - AWD .
Install the front subframe. Refer to: Front Subframe .
Fill the PTU. Refer to: Power Transfer Unit Draining and Filling .