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Home >> Ford >> 2022 >> Expedition Timberline >> Repair and Diagnosis >> External Pages >> Different car >> Section 197 (Driveshaft) >> Removal And Installation >> Front Driveshaft >> Installation

Front Driveshaft: Installation

WARNING: This page is about a different car, the 2022 Ford Police Interceptor Utility and 2022 Ford Explorer. However, it is still accessible from the selected car via links, so may be relevant.

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  1. NOTE: Make sure that the mating faces are clean and free of foreign material.

    Clean the debris or contamination of the splines, circlip groove and the surface near the O-ring groove.

    GFD655169Courtesy of FORD MOTOR COMPANY
  2. NOTE: Make sure that a new component is installed.
    NOTE: Make sure that the O-ring is seated correctly.

    Install a new front axle pinion stem O-ring.

    GFD655170Courtesy of FORD MOTOR COMPANY
  3. NOTE: The circlip must be side-loaded on to the front axle pinion stem to prevent deformation of the circlip.
    NOTE: Make sure that a new component is installed.
    NOTE: Make sure that the circlip is seated correctly.

    Install the new front axle pinion stem circlip.

    GFD655171Courtesy of FORD MOTOR COMPANY
  4. NOTE: Do not over-lubricate the driveshaft components. Using excessive grease may damage the driveshaft components.

    Lubricate the front driveshaft plug-on yoke splines with grease.

    Material: Slip Yoke Grease / 5L3Z-19A506-A

    GFD655172Courtesy of FORD MOTOR COMPANY
  5. Install the front driveshaft slip yoke boot. Refer to Front Driveshaft Slip Yoke Boot  .
  6. Install the front driveshaft to the front axle pinion stem.
    GFD655173Courtesy of FORD MOTOR COMPANY
  7. NOTE: Maintain the suitable possible distance between components.

    Ensure the distance between the edge of plug-on yoke and the front axle pinion nut.

    GFD655174Courtesy of FORD MOTOR COMPANY

    3.0 and 3.0L EcoBoost - Hybrid 

  8. Install the heat shield and the fasteners.

    Torque: 89 lb.in (10 Nm)

    GFD655164Courtesy of FORD MOTOR COMPANY
  9. Install Catalytic Converter RH. Refer to Catalytic Converter - 2.3L , Catalytic Converter RH - 3.0L , Catalytic Converter LH - 3.3L , Catalytic Converter RH - 3.3L or Catalytic Converter LH - 3.3L Hybrid , Catalytic Converter RH - 3.3L Hybrid

    All vehicles 

  10. Install the transfer case.