Transfer Case

WARNING: This page is about a different variant/trim than selected.

For information on Ford Color Coded Illustrations refer to OEM COLOR CODING

If removed, install the vibration damper to the transfer case.
Torque: 177 lb.in (20 Nm)

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NOTE: The help of an assistant will be required.

Position the transfer case on the crossmember. Lower the transmission approximately 25.4 mm (1 in).

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NOTE: The help of an assistant will be required.

Position the transfer case to the transmission and onto the output shaft.

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NOTE: Do not reuse the old transfer case-to-transmission bolts.

Install new transfer case-to-transmission bolts.

Torque: 168 lb.in (19 Nm)

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Install the transmission support insulator. Refer to: Transmission Support Insulator .
Install the LH exhaust support bracket and bolt.
Torque: 41 lb.ft (55 Nm)

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Install the transmission support crossmember. Refer to: Transmission Support Crossmember .
Connect the vent hose to the transfer case.

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Vehicles With: 1-Speed Torque On Demand Transfer Case
Connect the electrical connector and attach the harness retainer clip from the transfer case.

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Vehicles With: 2-Speed Torque On Demand Transfer Case
Connect the shift motor electrical connector.

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Connect the shift motor electrical connector.

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All vehicles
NOTE: Align the index marks made during removal.

Install the rear driveshaft. Refer to: Rear Driveshaft .
NOTE: Align the index marks made during removal.

Install the front driveshaft. Refer to: Front Driveshaft .
Check the transfer case fluid level. Refer to: Transfer Case Draining and Filling .
If equipped. Position the skid plate and install the skid plate bolts.
Torque: 30 lb.ft (40 Nm)

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