Diagnosis And Testing: Engine: NVH
Inspection and Verification - NVH
- NVH symptoms should be identified using the diagnostic tools and techniques that are available. For a list of these techniques, tools, an explanation of their uses and a glossary of common terms, REFER to: Noise, Vibration and Harshness (NVH) . Since it is possible that any one of multiple systems may be the cause of the symptom, it may be necessary to use a process of elimination type of diagnostic approach to pinpoint the responsible system.
- Verify the customer concern by operating the engine to duplicate the condition.
- Check the engine oil level and check the oil for contamination. Low engine oil level or contaminated oil are a common cause of engine noise. If the oil is contaminated, the source of the contamination must be identified and repaired as necessary.
- Visually inspect for obvious signs of mechanical damage.
- If the inspection reveals obvious concerns that can be readily identified, repair as necessary.
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NOTE: Make sure to use the latest scan tool software release.
If the cause is not visually evident, connect the scan tool to the DLC.
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NOTE: The VCM LED prove out confirms power and ground from the DLC are provided to the VCM.
If the scan tool does not communicate with the VCM:
- check the VCM connection to the vehicle.
- check the scan tool connection to the VCM.
- check for No Power To The Scan Tool, to diagnose no power to the scan tool. REFER to: Communications Network .
- If the scan tool does not communicate with the vehicle:
- verify the ignition key is in the ON position.
- verify the scan tool operation with a known good vehicle.
- to diagnose no response from the PCM, REFER to: Communications Network .
- Carry out the network test.
- If the scan tool responds with no communication for one or more modules, REFER to: Communications Network .
- If the network test passes, retrieve and record continuous memory DTCs.
- Clear the continuous DTCs and carry out the self-test diagnostics for the PCM.
- If the DTCs retrieved are related to the concern, go to the appropriate Electronic Engine Controls article.
- If no DTCs related to the concern are retrieved, continue the inspection and verification if a noise concern is related to the engine. For vibration concerns and noise concerns such as powertrain mounts, air intake system and starter GO to Symptom Chart - NVH.
In some cases, a noise may be a normal characteristic of that engine type. In other cases the noise may require further investigation. Comparing the noise to a similar year/model vehicle equipped with the same engine will aid in determining if the noise is normal or abnormal.
Once a customer concern has been identified as an abnormal engine noise, it is critical to determine the location of the specific noise. Use the EngineEAR/ChassisEAR or stethoscope (the noise will always be louder closer to the noise source) to isolate the location of the noise to one of the following areas.
- Fuel injector(s)
- Upper end of engine
- Lower end of engine
- Front of engine
- Rear of engine
Fuel injector noise
A common source of an engine ticking noise can be related to the fuel injection pump Gasoline Turbocharged Direct Injection (GTDI) engine or fuel injector(s). This is normal engine noise that can be verified by listening to another vehicle. If the injector noise is excessive or irregular, use the EngineEAR/ChassisEAR or stethoscope to isolate the noise to a specific fuel injector.
Upper end engine noise
A common source of upper end engine noise (ticking, knocking or rattle) include the camshaft(s) and valve train. Upper end engine noise can be determined using the EngineEAR/ChassisEAR or stethoscope on the valve cover bolts. If the noise is loudest from the valve cover bolts, then the noise is upper end. The EngineEAR/ChassisEAR or stethoscope can be used to further isolate the noise to the specific cylinder bank and cylinder. Removal of the valve covers will be required to pinpoint the source of the noise.
Lower end engine noise
A common source of lower end engine noise (ticking or knocking) include the crankshaft, connecting rod(s) and bearings. Lower end noises can be determined by using the oil pan or lower cylinder block. If the noise is loudest from these areas, then the noise is lower end. If an engine noise is isolated to the lower end, some disassembly of the engine may be required to inspect for damage or wear.
Front of engine noise
A common source of noise from the front of the engine (squeal, chirp, whine or hoot) is the FEAD components. To isolate FEAD noise, carry out the Engine Accessory Test, REFER to: Noise, Vibration and Harshness (NVH) .
Some other noises from the front of the engine (ticking, tapping or rattle) may be internal to the engine. Use the EngineEAR/ChassisEAR or stethoscope on the engine front cover to determine if the noise is internal to the engine. Removal of the engine front cover may be necessary to inspect internal engine components.
Rear of engine noise
A common source of noise from the rear of the engine (knocking) is the flywheel/flexplate. Inspection of the flywheel/flexplate will be necessary.
Some engines have timing drive components at the rear of the engine and may be the source of noise (ticking, knocking or rattle). Use the EngineEAR/ChassisEAR or stethoscope on the rear of the engine if the noise is suspected to be internal to the engine. Some disassembly of the engine may be required to inspect for damage or wear.
Turbocharger noise (Gasoline Turbocharged Direct Injection (GTDI) engine)
A common source of noise is the turbocharger. Some whine or air rush noise is an acceptable condition.
- After the noise is localized, note the characteristics of the noise, including type of noise, frequency and conditions when the noise occurs and GO to Symptom Chart - NVH.
Symptom Chart - NVH
Symptom Chart - NVH
| Symptom | Possible Sources | Action |
|---|---|---|
| Drone type noise | Powertrain mount(s) | CARRY OUT the Powertrain/Drivetrain Mount Neutralizing procedure. REFER to: Powertrain/Drivetrain Mount Neutralizing . TEST the system for normal operation after the repair. |
| Drumming noise - occurs inside the vehicle during idle or high idle, hot or cold. Very low-frequency drumming is very rpm dependent | Engine vibration excites the body resonances inducing interior noise | CARRY OUT the Powertrain/Drivetrain Mount Neutralizing procedure. REFER to: Powertrain/Drivetrain Mount Neutralizing . TEST the system for normal operation after the repair. |
| Engine drumming noise - accompanied by vibration | Powertrain mount(s) | CARRY OUT the Powertrain/Drivetrain Mount Neutralizing procedure. REFER to: Powertrain/Drivetrain Mount Neutralizing . TEST the system for normal operation after the repair. |
| Rattle - occurs at idle or at light acceleration from a stop | Powertrain mount(s) | CHECK the powertrain mounts for damage. INSTALL new mounts as necessary. For engine, Refer to the appropriate engine article for the procedure. For transaxle, Refer to the appropriate engine article for this procedure. TEST the system for normal operation after the repair. |
| Whine/moan type noise - pitch increases or changes with vehicle speed | Powertrain mount(s) | CHECK the powertrain mounts for damage. INSTALL new mounts as necessary. For engine, Refer to the appropriate engine article for the procedure. For transaxle, Refer to the appropriate engine article for this procedure. TEST the system for normal operation after the repair. |
| Clunk - occurs when shifting from PARK or between REVERSE and DRIVE | Powertrain mounts | CHECK the powertrain mounts for damage. INSTALL new mounts as necessary. For engine, Refer to the appropriate engine article for the procedure. For transaxle, Refer to the appropriate engine article for this procedure. TEST the system for normal operation after the repair. |
| Idle speed is too high | CHECK for the correct idle speed. TEST the system for normal operation after the repair. | |
| Accessory drive bearing hoot - occurs at idle or high idle in cold temperatures of approximately 4 deg.C (40 deg.F) or colder at the first start of the day | Accessory drive idler or tensioner pulley bearing is experiencing stick/slip between ball bearings and the bearing race | CARRY OUT the Engine Cold Soak procedure. REFER to: Noise, Vibration and Harshness (NVH)
. PLACE the EngineEAR probe directly on the idler/ tensioner center post or bolt to verify which bearing is making the noise. INSTALL new parts as necessary. Refer to the appropriate engine article for the procedure. TEST the system for normal operation after the repair. |
| Accessory drive belt noise, squeal or chirping | Defective/worn or incorrect accessory drive belt Misaligned pulley(s) Pulley runout Damaged or worn accessory drive component or idler Fluid contamination of the accessory drive belt or pulleys Damaged or worn accessory drive belt tensioner Damaged pulley grooves |
CARRY OUT the Engine Accessory Test. REFER to: Noise, Vibration and Harshness (NVH) . INSPECT components and INSTALL new parts as necessary. Refer to the appropriate engine article for the procedure. TEST the system for normal operation after the repair. |
| Clunking noise | Coolant pump has excessive end play or imbalance | CHECK the coolant pump for excessive end play. INSPECT the coolant pump for imbalance with the drive belt off. INSTALL a new coolant pump as necessary. Refer to the appropriate engine article for the procedure. TEST the system for normal operation after the repair. |
| Whine/hum - occurs when unlocking the vehicle or opening the door with the engine off Gasoline Turbocharged Direct Injection (GTDI) only | Fuel pump module | Acceptable condition. Fuel pump module turns on before engine starts to prime the fuel system. |
| Whine or moaning noise | Air intake system | CHECK the air cleaner and ducts for correct fit. INSPECT the air intake system for leaks or damage. REPAIR as necessary. TEST the system for normal operation after the repair. |
| Whistling noise - normally accompanied with poor idle condition | Air intake system | CHECK the air intake ducts, air cleaner, throttle body and vacuum hoses for leaks and correct fit. REPAIR or ADJUST as necessary. TEST the system for normal operation after the repair. |
| Turbocharger intake tube assembly leaking | REPAIR or INSTALL a new tube as necessary. TEST the system for normal operation after the repair. | |
| Loose connections or damage to air intake hoses and tubes | TIGHTEN hose clamps. INSPECT for damage and REPAIR as necessary. TEST the system for normal operation after the repair. | |
| Air leaks at turbine housing, blown joints or damaged exhaust | INSPECT for leaks. Leaks can usually be detected audibility or visually, by a discoloration caused by escaping hot exhaust gases. REPAIR as necessary. TEST the system for normal operation after the repair. | |
| Carbon build up in the turbine housing | INSPECT the turbocharger. REFER to the Check for Free Rotation - On Vehicle. REFER to: Turbocharger 2.0L EcoBoost or REFER to: Turbocharger 2.7L EcoBoost . TEST the system for normal operation after the repair. | |
| Turbocharger imbalance due to foreign object/damage | REPAIR as necessary. TEST the system for normal operation after the repair. | |
| Inoperative turbocharger bypass valve | Refer to Engine Controls - Introduction (Except Diesel & Hybrid) . | |
| Whine or air rush type noise | Turbocharger | Acceptable condition. Some whine or air noise is common. |
| Chrip or whoosh sound | Turbocharger bypass valve | CHECK the turbocharger bypass valve. REPAIR as necessary. TEST the system for normal operation after the repair. |
| Hissing noise - occurs during idle or high idle that is apparent with the hood open | Vacuum leak | Use the Ultrasonic Leak Detector/EngineEAR to locate the source. Scan the air intake system from the inlet to each cylinder intake port. DISCARD the leaking parts, and INSTALL a new component. TEST the system for normal operation after the repair. |
| Vehicles with a plastic intake manifold | Acceptable condition. Some plastic manifolds exhibit this noise, which is the effect of the plastic manifold. | |
| Grinding noise - occurs during engine cranking | Incorrect starter motor mounting | INSPECT the starter motor for correct mounting. REPAIR as necessary. Refer to the appropriate engine article for the procedure. TEST the system for normal operation after the repair. |
| Starter motor | CHECK the starter motor. INSTALL a new starter motor as necessary. Refer to the appropriate engine article for the procedure. TEST the system for normal operation after the repair. | |
| Incorrect starter motor drive engagement | INSPECT the starter motor drive for wear or damage. INSTALL a new starter motor as necessary. Refer to the appropriate engine article for the procedure. TEST the system for normal operation after the repair. INSPECT the flywheel/flexplate for wear or damage. INSTALL a new flywheel/flexplate as necessary. Refer to the appropriate engine article for the procedure. TEST the system for normal operation after the repair. |
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| Engine noise, front of engine - knocking noise from lower front of engine | Damaged or separated crankshaft pulley/damper | CHECK for obvious signs of damage or wobble during operation. INSTALL new as necessary. Refer to the appropriate engine article for the procedure. TEST the system for normal operation after the repair. |
| Engine noise, front of engine - ticking, tapping or rattling noise from the front of the engine | Timing drive components | REMOVE the accessory drive belt. Refer to the appropriate engine article for the procedure. USE the EngineEAR to isolate the noise to the engine front cover. REMOVE the engine front cover and INSPECT the timing drive components. INSTALL new parts as necessary. Refer to the appropriate engine article for the procedure. TEST the system for normal operation after the repair. |
| Engine noise, upper end - ticking noise near the fuel rail and intake manifold | Fuel rail clip Fuel injector |
CHECK for loose or damaged fuel rail clip(s). REPAIR as necessary. USE the EngineEAR to isolate the noisy injector(s). INSTALL a new injector(s) as necessary. Refer to the appropriate engine article for the procedure. TEST the system for normal operation after the repair. |
| Fuel injection pump (GTDI only) | This is a normal engine noise that can be verified by listening to another vehicle. If noise is excessive, REPAIR as necessary. TEST the system for normal operation after the repair. | |
| Engine noise, upper end - ticking, knocking or rattle noise that occurs during idle or high idle during the first cold start of the day and may disappear as the engine warms | Valve train noise (bled down lifter/lash adjuster) | CARRY OUT the Valve Train Analysis Component Test in this article. INSTALL new parts as necessary. Refer to the appropriate engine article for the procedure. TEST the system for normal operation after the repair. |
| Engine noise, upper end - occurs mostly with a warm engine at light/medium acceleration | Worn or damaged spark plugs | REMOVE the spark plugs. INSPECT and INSTALL new as necessary. Refer to the appropriate engine article for the procedure. TEST the system for normal operation after the repair. |
| Engine noise, upper end - rattling noise from the valve train. Worse when the engine is cold | Low oil level | CHECK the oil level. FILL as necessary. |
| Thin or diluted oil | INSPECT the oil for contamination. If the oil is contaminated, CHECK for the source. REPAIR as necessary. CHANGE the oil and filter. TEST the system for normal operation after the repair. | |
| Low oil pressure | CARRY OUT the Oil Pressure Test in this article. If not within specifications, REMOVE the engine oil pan. Refer to the appropriate engine article for the procedure. INSPECT for a blocked oil pick up tube. TEST the system for normal operation after the repair. | |
| Worn valve train components | CARRY OUT the Valve Train Analysis Component Test in this article. INSTALL new parts as necessary. Refer to the appropriate engine article for the procedure. TEST the system for normal operation after the repair. | |
| Worn valve guides | CARRY OUT the Valve Guide Inner Diameter procedure. REFER to: Valve Guide Inner Diameter . | |
| Excessive runout of the valve seats on the valve face | INSPECT for abnormalities on the valve face and valve seat. INSTALL a new cylinder head assembly if abnormalities are found. | |
| Engine noise, upper end - pinging noise | Gasoline octane too low | VERIFY with customer the type of gasoline used. CORRECT as necessary. TEST the system for normal operation after the repair. |
| KS operation | CHECK the KS operation. INSTALL a new KS. Refer to the appropriate engine article for the procedure. TEST the system for normal operation after the repair. | |
| Incorrect spark timing | CHECK the spark timing. REPAIR as necessary. TEST the system for normal operation after the repair. | |
| High operating temperature | INSPECT the cooling system for leaks. CHECK the coolant level. REFILL as necessary. CHECK the coolant for the correct mix ratio. DRAIN and REFILL as needed. VERIFY the engine operating temperature is within specifications. REPAIR as necessary. TEST the system for normal operation after the repair. | |
| Spark plug | CHECK the spark plugs. REPAIR or INSTALL new spark plugs as necessary. TEST the system for normal operation after the repair. | |
| Catalytic converter | Compare with a similar vehicle for what is acceptable noise. | |
| Engine noise, lower end - ticking or knocking noise near the oil filter adapter | Oil pump | USE the EngineEAR to verify the oil pump as the source of the noise at low rpm. REPAIR as necessary. Refer to the appropriate engine article for the procedure. TEST the system for normal operation after the repair. |
| Engine noise, lower end - light knocking noise, also described as piston slap. Noise is most noticeable when the engine is cold with light to medium acceleration. The noise disappears as the engine warms | Excessive clearance between the piston and the cylinder wall | CARRY OUT the Piston Diameter procedure. REFER to: Piston Diameter . Measure the cylinder bore diameter. Subtract the piston diameter from the cylinder bore diameter to find the piston-to-cylinder bore clearance. REFER to the appropriate Engine article for specifications. |
| Engine noise, lower end - light double knock or sharp rap sound. Occurs mostly with a warm engine at idle or low speeds in drive. Increases in relation to engine load. Associated with a poor lubrication history | Excessive clearance between the piston and the piston pin | MEASURE the piston pin bore and the piston pin in 2 directions on each side. REFER to the appropriate Engine article for specifications. |
| Engine noise, lower end - light knocking noise. The noise is most noticeable when the engine is warm. The noise tends to decrease when the vehicle is coasting or in neutral | Excessive clearance between the connecting rod bearings and the crankshaft | CARRY OUT the Connecting Rod Bearing Journal Clearance procedure. REFER to: Connecting Rod Bearing Journal Clearance . |
| Engine noise, lower end - deep knocking noise. The noise is most noticeable when the engine is warm, at lower rpm and under a light load and then at float | Worn or damaged crankshaft main bearings | CARRY OUT the Crankshaft Main Bearing Journal Clearance procedure. REFER to: Crankshaft Main Bearing Journal Clearance . |
| Engine noise, rear of engine - knocking noise at rear of engine | Damaged flywheel/flexplate | INSPECT the flywheel/flexplate for wear or damage. INSTALL a new flywheel/flexplate as necessary. Refer to the appropriate engine article for the procedure. TEST the system for normal operation after the repair. |
| Engine vibration - vibration felt at all times | Excessive engine pulley runout | CARRY OUT the Engine Accessory Test. REFER to: Noise, Vibration and Harshness (NVH) . INSTALL a new engine pulley as necessary. Refer to the appropriate engine article for the procedure. TEST the system for normal operation after the repair. |
| Damaged or worn accessory component | CARRY OUT the Engine Accessory Test. REFER to: Noise, Vibration and Harshness (NVH) . REPAIR or INSTALL a new component as necessary. TEST the system for normal operation after the repair. | |
| Engine vibration - at idle, a low-frequency vibration (5-20 Hz) or mild shake that is felt through the seat/ floorpan | Cylinder misfire | Using the scan tool, CARRY OUT the cylinder power balance and the relative compression test. REPAIR as necessary. Refer to the appropriate engine article for the procedure. TEST the system for normal operation after the repair. |
| Engine or torque converter out of balance | VERIFY the torque converter to crankshaft pilot clearance is correct. REPAIR as necessary. RE-INDEX the torque converter on the flex plate by 120 degrees for a 3- bolt converter or 180 degrees for a 4-bolt converter. Refer to the appropriate engine article for the procedure. TEST the system for normal operation after the repair. | |
| Engine vibration - is felt with increases and decreases in engine rpm | Powertrain mount(s) | CHECK the powertrain mounts for damage. INSTALL new mounts as necessary. For engine, Refer to the appropriate engine article for the procedure. For transaxle, Refer to the appropriate engine article for this procedure. TEST the system for normal operation after the repair. |
| Engine or transmission grounded to chassis | INSPECT the powertrain/ drivetrain for correct clearances. REPAIR as necessary. TEST the system for normal operation after the repair. | |
| Engine vibration - increases intensity as the engine rpm is increased | Engine out-of-balance | CARRY OUT the NERU Test. REFER to: Noise, Vibration and Harshness (NVH) . ROTATE the torque converter, 120 degrees for 3- bolt or 180 degrees for 4- bolt. INSPECT the torque converter pilot outer diameter-to-crankshaft pilot inner diameter. REPAIR as necessary. Refer to the appropriate engine article for the procedure. TEST the system for normal operation after the repair. |
| Engine vibration - mostly at coast/neutral coast. Condition improves with vehicle acceleration | Combustion instability | CHECK the ignition system. INSTALL new components as necessary. Refer to the appropriate engine article for the procedure. TEST the system for normal operation after the repair. |
| Engine vibration or shudder - occurs with light to medium acceleration above 56 km/h (35 mph) | Worn or damaged spark plugs | INSPECT the spark plugs for cracks, high resistance or broken insulators. INSTALL a new spark plug(s) as necessary. Refer to the appropriate engine article for the procedure. TEST the system for normal operation after the repair. |
| Plugged fuel injector | REPAIR or INSTALL a new injector as necessary. Refer to the appropriate engine article for the procedure. TEST the system for normal operation after the repair. | |
| Contaminated fuel | INSPECT the fuel for contamination. DRAIN the fuel system and refill. TEST the system for normal operation after the repair. | |