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Home >> Ford >> 2021 >> Edge ST-Line, FWD >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission - 8-Speed Automatic Transmission - 8F35/8F40 Part 2 >> Overhaul >> Main Control Valve Body

Main Control Valve Body

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Special Tool(s) / General Equipment 

Flat Headed Screw Driver

Materials 

Name Specification
Motorcraft® MERCON® ULV Automatic Transmission FluidXT-12-QULV WSS-M2C949-A, MERCON® ULV

Main Control Valve Body and Solenoid Body 

  1. Unlock and disconnect the transmission shift solenoid electrical connectors and the TFT sensor electrical connector. Unlock and disconnect the transmission pressure sensor and the park lock solenoid electrical connector. Remove the bolt and the wiring harness assembly.
    GFD595692Courtesy of FORD MOTOR COMPANY
  2. Remove the bolt and the transmission fluid pressure sensor.
    GFD595693Courtesy of FORD MOTOR COMPANY
  3. Remove the push pin retainer and the TFT sensor.
    GFD595694Courtesy of FORD MOTOR COMPANY
  4. Remove the bolts and the park lock pawl solenoid.
    GFD595695Courtesy of FORD MOTOR COMPANY
  5. Remove the solenoid body-to-main control bolt.
    GFD595696Courtesy of FORD MOTOR COMPANY
  6. Remove the bolt, the push pin retainer and the separator plate.
    GFD595697Courtesy of FORD MOTOR COMPANY
  7. Remove the No. 6 check ball.
    GFD595698Courtesy of FORD MOTOR COMPANY
  8. Separate the main control from the solenoid body.
    GFD595699Courtesy of FORD MOTOR COMPANY

    Main Control Valve Body and Solenoid Body 

  9. Remove the push pin retainers and the separator plate.
    GFD595700Courtesy of FORD MOTOR COMPANY
  10. Remove the following items.

    1. Solenoid damper
    2. Bypass valve
    3. Check ball (Park-by-wire vehicles)
    4. Check ball

    GFD595701Courtesy of FORD MOTOR COMPANY
  11. NOTE: Remove the valves by tapping the valve body on the palm of the hand to slide the valves out of the bores or by threading a 4-mm bolt into the valves and pulling them out. If it is necessary to use a pick, use extreme caution to prevent damaging the valves or valve bores. If necessary, disassemble parts of the main control valve body in small groups. Arrange the parts as they are removed to avoid mixing similar pieces.

    Compress the valve springs with a screwdriver and remove the retainers with a magnet. Use a pick to remove the bypass valve retainer. Remove the individual valves and springs from the main control valve body by tapping the valve body on the palm of the hand to slide the valves out of the bores. Use the General Equipment: Flat Headed Screw Driver

    GFD595702Courtesy of FORD MOTOR COMPANY
  12. NOTE: Do not stone or polish any valves or damage to the valves can occur. If the valves do not move freely, install a new assembly.

    Clean the valves, springs and main control valve body.

    GFD595703Courtesy of FORD MOTOR COMPANY
  13. Install the valve body valves, springs and retaining clips in the main control valve body. For valve and spring locations. Refer to: Main Control Valve Body
    GFD595704Courtesy of FORD MOTOR COMPANY
  14. Install the following items.

    1. Solenoid damper
    2. Bypass valve
    3. Check ball (Park-by-wire vehicles)
    4. Check ball

    GFD595701Courtesy of FORD MOTOR COMPANY
  15. Install the separator plate and the push pin retainers.
    GFD595700Courtesy of FORD MOTOR COMPANY

    Solenoid Body 

  16. Using a paint marker, number the solenoids and the solenoid body to correspond with the ports from which the solenoids are located in the solenoid body.
    GFD595705Courtesy of FORD MOTOR COMPANY
  17. Remove and discard the transmission shift solenoid clip and remove the transmission shift solenoid.
    GFD595706Courtesy of FORD MOTOR COMPANY
  18. NOTE: Failure to install the components in the correct location will result in harsh/soft or no shifts or damage to the transmission.

    If new solenoids are needed, identify the solenoid band number.

    GFD595707Courtesy of FORD MOTOR COMPANY
  19. Remove and discard the transmission solenoid hold down clamp bolts, remove the clamps and transmission solenoids.

    1. The TCC solenoid is identified by the green electrical connector.
    2. The LPC solenoid is identified by the blue electrical connector.

    GFD595708Courtesy of FORD MOTOR COMPANY
  20. Inspect the solenoid screens for debris that may restrict transmission fluid flow through the screen.
    GFD595709Courtesy of FORD MOTOR COMPANY
  21. NOTE: Be careful not to wash the numbers from the solenoids or the solenoid body. Failure to install the solenoids in the ports they were originally in can result in damage to the transmission or a harsh shift.
    NOTE: Do not stone or polish any valves or damage to the valves can occur. If the valves do not move freely during assembly, install a new solenoid body.

    Clean and inspect the solenoid body, solenoids and valve assemblies for damage.

    GFD595710Courtesy of FORD MOTOR COMPANY
  22. Install the transmission shift control valves and the transmission shift control solenoids and new clips.
    GFD595711Courtesy of FORD MOTOR COMPANY
  23. NOTE: The A-F clutches use linear force solenoids, the CIDAS are all normally low solenoids.

    1. SSA (CB12345) solenoid part number 7J136
    2. SSF (CB28) solenoid part number 7J136
    3. SSB (C46R) solenoid part number 7J136
    4. SSD (SOWC) solenoid part number 7J136
    5. SSE (C5678) solenoid part number 7J136
    6. SSC (CB37) solenoid part number 7J136

    GFD595597Courtesy of FORD MOTOR COMPANY
  24. Lubricate the transmission solenoid O-rings with clean transmission fluid.

    Material : Motorcraft® MERCON® ULV Automatic Transmission Fluid / XT-12-QULV (WSS-M2C949-A,) (MERCON® ULV)

    GFD595712Courtesy of FORD MOTOR COMPANY
  25. NOTE: If installing a new Variable Force Solenoid (VFS), determine the base part number of the solenoid(s). The TCC solenoid is a normally low pressure solenoid. The LPC solenoid is a normally high pressure solenoid.

    Install the transmission solenoids, hold down clamps and new bolts.

    1. The TCC solenoid is identified by the green electrical connector. The TCC solenoid part number 7G136.
    2. The LPC solenoid is identified by the blue electrical connector. The LPC solenoid part number 7G383.

      Torque : 89 lb.in (10 Nm)

    GFD595713Courtesy of FORD MOTOR COMPANY

    Main Control Valve Body and Solenoid Body 

  26. Install the main control body to the solenoid body.
    GFD595714Courtesy of FORD MOTOR COMPANY
  27. Install the No. 6 check ball.
    GFD595698Courtesy of FORD MOTOR COMPANY
  28. Install the separator plate, the push pin retainer and the bolt.

    Torque : 62 lb.in (7 Nm)

    GFD595697Courtesy of FORD MOTOR COMPANY
  29. Install the solenoid body-to-main control bolt.

    Torque : 89 lb.in (10 Nm)

    GFD595696Courtesy of FORD MOTOR COMPANY
  30. Install the park lock pawl solenoid and the bolts.

    Torque : 53 lb.in (6 Nm)

    GFD595695Courtesy of FORD MOTOR COMPANY
  31. Lubricate the TFT sensor O-ring with clean transmission fluid.

    Material : Motorcraft® MERCON® ULV Automatic Transmission Fluid / XT-12-QULV (WSS-M2C949-A,) (MERCON® ULV)

    GFD595675Courtesy of FORD MOTOR COMPANY
  32. Install the TFT sensor and push pin retainer.
    GFD595694Courtesy of FORD MOTOR COMPANY
  33. Lubricate the transmission fluid pressure sensor O-rings with clean transmission fluid.

    Material : Motorcraft® MERCON® ULV Automatic Transmission Fluid / XT-12-QULV (WSS-M2C949-A,) (MERCON® ULV)

    GFD595715Courtesy of FORD MOTOR COMPANY
  34. Install the transmission fluid pressure sensor and the bolt.

    Torque : 89 lb.in (10 Nm)

    GFD595693Courtesy of FORD MOTOR COMPANY
  35. Install the transmission wiring harness assembly and install the bolt. Connect the transmission shift solenoid electrical connectors and the TFT sensor electrical connector and lock the connectors. Connect the transmission fluid pressure sensor, the park lock solenoid electrical connector and lock the connectors.

    Torque : 89 lb.in (10 Nm)

GFD595716Courtesy of FORD MOTOR COMPANY