Intermediate Shaft: Installation

Lubricate the new intermediate shaft bearing O-ring seal before installation with the specified material.
- Material
  : Motorcraft® MERCON® ULV Automatic Transmission Fluid / XT-12-QULV (WSS-M2C949-A,) (MERCON® ULV)
Courtesy of FORD MOTOR COMPANY
Install the new intermediate shaft bearing O-ring seal.

Courtesy of FORD MOTOR COMPANY
1. Install the intermediate shaft in the PTU until the shaft flange is flush with the PTU housing.
2. NOTE: Don't tap on the flange ears.
3. NOTE: If necessary, tap on the bearing housing around the seal flange.
Courtesy of FORD MOTOR COMPANY
Install new bolts.
Torque: 18 lb.ft (25 Nm)

Courtesy of FORD MOTOR COMPANY
Install the new circlip and O-Ring seal on the intermediate shaft.

Courtesy of FORD MOTOR COMPANY
Install the front halfshaft RH. Refer to: Front Halfshaft RH - 2.0L EcoBoost (184kW/250PS) - MI4, All-Wheel Drive (AWD) . Refer to: Front Halfshaft RH - 2.7L EcoBoost (238kW/324PS), All-Wheel Drive (AWD)
Check the transmission fluid level and adjust as necessary. Refer to: Transmission Fluid Level Check . Refer to: Transmission Fluid Level Check