LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2021 >> Bronco Sport First Edition >> Repair and Diagnosis >> External Pages >> Different car >> Section 760 (Front Drive HALFSHAFTS) >> Removal And Installation >> Intermediate Shaft >> Installation

Intermediate Shaft: Installation

WARNING: This page is about a different car, the 2021 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
  1. NOTE: Component(s) must be lubricated with clean automatic transmission fluid.

    Lubricate the new intermediate shaft bearing O-ring seal before installation with the specified material.

    • Material

      Motorcraft® MERCON® ULV Automatic Transmission Fluid / XT-12-QULV (WSS-M2C949-A,) (MERCON® ULV)

    GFD586150Courtesy of FORD MOTOR COMPANY
  2. Install the new intermediate shaft bearing O-ring seal.
    GFD586151Courtesy of FORD MOTOR COMPANY
    1. Install the intermediate shaft in the PTU until the shaft flange is flush with the PTU housing.
    2. NOTE: Don't tap on the flange ears.
    3. NOTE: If necessary, tap on the bearing housing around the seal flange.
    GFD586152Courtesy of FORD MOTOR COMPANY
  3. NOTE: Make sure that new bolts are installed.

    Install new bolts.

    Torque: 18 lb.ft (25 Nm)

    GFD586153Courtesy of FORD MOTOR COMPANY
  4. Install the new circlip and O-ring seal on the intermediate shaft.
    GFD586142Courtesy of FORD MOTOR COMPANY
  5. Install the front halfshaft RH. Refer to: Front Halfshaft RH 
  6. Check the transmission fluid level. Refer to: Transmission Fluid Level Check . Refer to: Transmission Fluid Level Check . Refer to: Transmission Fluid Level Check