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Home >> Ford >> 2019 >> Taurus SHO >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine - 2.0L GTDI >> In-Vehicle Repair >> Valve Cover >> Installation

Valve Cover: Installation

  1. Clean and inspect the sealing surfaces.
  2. NOTE: Installation of new seals is only required if damaged seals were removed during disassembly of the engine.

    Using the VCT Spark Plug Tube Seal Installer and Handle, install new VCT solenoid seals.

    GFD339360Courtesy of FORD MOTOR COMPANY
  3. Apply a 5.5 mm (0.216 in) drop of silicone gasket and sealant to the 6 locations shown.
    GFD339361Courtesy of FORD MOTOR COMPANY
  4. NOTE: The valve cover must be secured within 10 minutes of silicone gasket application. If the valve cover is not secured within 10 minutes, the sealant must be removed and the sealing area cleaned.

    Using a new gasket install the valve cover.

    • Tighten in the sequence shown to 10 Nm (89 lb-in).

    Fig 1: Valve Cover Tightening Sequence
    GFD339362Courtesy of FORD MOTOR COMPANY
  5. Position and attach the turbocharger control valve vacuum tube retainers.

    • Attach the CHT wiring harness retainer.

    GFD339357Courtesy of FORD MOTOR COMPANY
  6. Connect the brake booster vacuum tube and the turbocharger control vacuum tube quick connect couplings. For additional information, refer to the quick connect coupling procedure in Fuel System - General Information .

    • Attach the vacuum tube to the valve cover retaining tab.

    GFD339356Courtesy of FORD MOTOR COMPANY
  7. Connect the 5 engine wiring harness electrical connectors.

    • Attach the 8 wiring harness retainers.

    GFD339355Courtesy of FORD MOTOR COMPANY
  8. Connect the FRP sensor and the MAP sensor electrical connectors.
    GFD339354Courtesy of FORD MOTOR COMPANY
  9. Install the CAC intermediate tube mounting bracket, the nut and the bolt.

    • Tighten to 6 Nm (53 lb-in).

    • Install the oil level indicator.

    GFD339353Courtesy of FORD MOTOR COMPANY
  10. Install the coil-on-plug assemblies. For additional information, refer to Engine Ignition - 2.0L GTDI .
  11. Install the fuel jumper tube and the bolt.

    • Tighten to 8 Nm (71 lb-in).

    • Connect the fuel supply tube to the fuel jumper tube and the fuel jumper tube to the fuel injection pump. For additional information, refer to the quick connect coupling procedure in Fuel System - General Information .

    • Attach the 2 fuel tube retainers to the intake manifold.

    GFD339352Courtesy of FORD MOTOR COMPANY
  12. Install the CAC inlet/intermediate inlet tube assembly and the 2 bolts.

    • Tighten the bolts to 6 Nm (53 lb-in).

    • Tighten the CAC inlet tube clamp to 8 Nm (71 lb-in).

    GFD339351Courtesy of FORD MOTOR COMPANY
  13. Position the turbocharger inlet pipe and install the bolt and stud bolt.

    • Tighten to 5 Nm (44 lb-in).

    • Position the crankcase ventilation hose and connect the 2 quick connect couplings. For additional information, refer to the quick connect coupling procedure in Fuel System - General Information .

    • Connect the crankcase pressure sensor electrical connector and the wiring harness retainer.

    GFD339350Courtesy of FORD MOTOR COMPANY
  14. Connect the EVAP canister purge valve electrical connector and vapor tube. For additional information, refer to the quick connect coupling procedure in Fuel System - General Information .

    • Install the engine appearance cover mounting stud.

      • Tighten to 5 Nm (44 lb-in).

    GFD339349Courtesy of FORD MOTOR COMPANY
  15. Install the ACL outlet pipe. For additional information, refer to Intake Air Distribution and Filtering .
  16. Tighten the turbocharger inlet and outlet pipe clamps.

    • Tighten to 5 Nm (44 lb-in).

    GFD339348Courtesy of FORD MOTOR COMPANY
  17. Install the underbody shield and the 4 retainers.
    GFD339280Courtesy of FORD MOTOR COMPANY
  18. Connect the battery ground cable. For additional information, refer to Charging System (Battery, Battery Mounting and Battery Cables) .
  19. Install the engine appearance cover onto the 4 retainers.
GFD339289Courtesy of FORD MOTOR COMPANY
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